• Title/Summary/Keyword: Roll Control

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Improvement of roll force precalculation accuracy in cold mill using a corrective neural network (보정신경망을 이용한 냉연 압하력 적중율 향상)

  • 이종영;조형석;조성준;조용중;윤성철
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1083-1086
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    • 1996
  • Cold rolling mill process in steel works uses stands of rolls to flatten a strip to a desired thickness. At cold rolling mill process, precalculation determines the mill settings before a strip actually enters the mill and is done by an outdated mathematical model. A corrective neural network model is proposed to improve the accuracy of the roll force prediction. Additional variables to be fed to the network include the chemical composition of the coil, its coiling temperature and the aggregated amount of processed strips of each roll. The network was trained using a standard backpropagation with 4,944 process data collected from no.1 cold rolling mill process from March 1995 through December 1995, then was tested on the unseen 1,586 data from Jan 1996 through April 1996. The combined model reduced the prediction error by 32.8% on average.

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A Study on Roll Eccentricity Detection in Hot Strip Mill

  • Choi, Il-Seop;Choi, Seung-Gap;Jeon, Jong-Hag;Hong, Seong-Cheol;Park, Cheol-Jae
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.121.4-121
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    • 2001
  • We propose an off-line methodology for detecting a faulty backup roll that generates eccentricity components, under the condition that the feeding velocity, equivalently the angular velocity of roll, is not constant. From a newly devised speed angle conversion algorithm, we transform all process data into those of a virtual process under a constant feeding speed. This indirectly way, we can apply a spectral analysis to the original process. In addition, we develop an online detection method of roll eccentricity based on newly designed PLG sensor. This PLG sensor is robust because of applying magnetic proximity sensnors and non-contact measurement method.

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Dynamics of Dancer Systems in Converting Machines (컨버팅 머신의 덴서 동특성 해석)

  • Kang Hyun-Kyoo;Seong Chang-Youp;Shin Kee-Hyun
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.65-66
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    • 2006
  • Dancer systems are most widely used mechanism for attenuation of tension disturbances. Lately, demands fur high speed converting machines over 500mpm(m/min) are raising but domestic converting industries can not come up with the machines because capacities for a designing of the converting machine are restricted lower than 300mpm. Moreover roll-to-roll is attracted flexible display manufacturer's attention as a effective method for productivity. A constant tension level in the span before the first printing cylinder is the key of high speed quality printing. This paper presents a modeling and simulations of dancer systems on converting machines.

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Parallelism Measurement of Rolls by Using a Laser Interferometer (레이저 간섭계를 이용한 롤 평행도 측정 기술)

  • Choi, Jong Geun;Kim, Seongeun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.6
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    • pp.642-646
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    • 2014
  • This research describes the measurement of roll parallelism by a laser interferometer. Parallelism among rolls is an important factor for improving the precision of printing devices. A laser interferometer, which is a device for the precise measurement of distance, can be utilized to measure parallelisms between rolls. To measure distance between two rolls by using a laser interferometer, the laser must not be severed during measurement. To achieve this condition, a linear motion guide was installed to each roll being measured, and continuous measurement of distance between two rolls was implemented by the simultaneous control of two mirrors installed on the guides. The method to measure parallelism between two rolls presented in this research can be utilized to improve printing precision by enhancing parallelism between rolls in printing devices.

Development of a Stability System to prevent a Capsize of a Small Fishing Vessel (소형어선의 전복방지화 안정장치 시스템 개발에 관한 연구)

  • Cheon, Seung-Hyeon;Jeon, Ho-Hwan;Kim, Chang-Hun;Kim, Si-Yeong;,
    • Journal of Ocean Engineering and Technology
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    • v.13 no.1 s.31
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    • pp.130-137
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    • 1999
  • The wing-flap stabilizing system attached under the hull bottom of a small fishing vessel to prevent the capsize by controlling the roll motions has been developed. This paper describes the background of the system design together with the experimental results. The effectiveness of the system is proven by the towing tank tests with a 1/4 scale model, showing that the roll motions of the model are much reduced by the active flap control in multidirectional irregular waves forward speeds.

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Finite Element Analysis of a Roll Piercing Process Equipped with Diecher's Guiding Discs (원형디스크 지지 방식의 롤피어싱 공정의 유한요소해석)

  • Shim, S.H.;Cho, J.M.;Lee, M.C.;Joun, M.S.
    • Transactions of Materials Processing
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    • v.21 no.1
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    • pp.19-23
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    • 2012
  • In this paper, a Mannesmann roll piercing process equipped with Diecher's guiding discs is investigated using a rigid-thermoviscoplastic finite elements method with intelligent remeshing capability and tetrahedral elements. The analysis model is presented and the approach is applied to a Mannesmann roll piercing process found in the literature. Details about the remeshing criterion as well as mesh density control are given. The present predictions are compared with the predictions found in the literature, showing that the two predictions are in close agreement in terms of the deformed shape. However, it is emphasized that the present approach has the distinct strength in predicting details of final shape.

A Precision Position Control of Antenna Driving System in Naval Vessel (함상 안테나 구동용 안정화장치의 정밀 위치제어)

  • Cho, Taik-Dong;Seo, Song-Ho;Nam, Ki-Jung
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.190-196
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    • 2001
  • The naval vessel must moves rolling, pitching, yawing by wave when it runs in ocean. Some narrow beam antenna needed position compensation by stabilizer or gimbal for best performance. This paper presents the precision position control for heavy weight(130kg) in roll and pitch direction. Generally it's called for gimbal. This gimbal uses P-I controller, and it's driven by linear actuator and servo motor. This gimbal gets ship's gyro signal and synchro, which have the absolute angle value. Some other similar equipments are driven by huge hydraulic power, but this gimbal is driven by small servo motor. This control loop gets the following procedure repeatedly; reading ship gyro and gimbal synchro, calculating compensated error and control output, driving motor and actuator The performance of gimbal system was satisfied.

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Design of Control System for Circular Knitting Machine with Tension Control Capability

  • Yeo, Hee-Joo;Kim, Jae-Won;Kim, Byoung-Ho
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.76.1-76
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    • 2001
  • Up to now, various continuous-processing systems are used in the various industrial applications such as textile machines, iron-manufacturing plants, paper-making machines, printing machines, and so on. In these applications, the tension forced on the products in the control volume can be changed according to the velocity difference between the feeding roll and the delivery roll. Specially, the tension variation generated by the velocity difference, or the inertial effect can decreases the quality of the products in the textile process. In this paper, the tension control problem in a circular knitting machine system is treated to cope these problems. Firstly, the tension relationship in the winding mechanism of general continuous-processing ...

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Technology of profile and shape control in the 6-high Tandem cold Rolling Mill (연속 6단 냉간압연기에서 Profile 및 형상제어 압연기술)

  • 박해두
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.142-149
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    • 1999
  • Strip profile and shape control is one of the most important technologies in cold mill, especially for ultra-thin and wide cold strip. The 6-high mills, both of HCMW and UCMW mill, are known to be very effective for the shape controllability. The optimized values of these factors for set-up scheduling were analyzed and found that excellent strip control would be possible by controlling the combination of the influencing factors according to hot coil profile. The important considerations for operation were discussed for individual stand.

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Longitudinal Tension Control at Start and Stop in a Multi-span Continuous Process System (변속시의 멀티 스팬 연속 공정 시스템의 장력제어)

  • 신기현;권순오
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.584-589
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    • 1994
  • A time-varying nonlinear mathematical model was derived to consider the effect of change in roll radius on tension varation during winding and unwinding. A variable-gain PID controller was designed for tension control at start and stop in a multi-span continuous process system. The controller gains are updated at every control loop as roll radii continuously change. Computer simulation was carried out by using the mathematical model and the controller developed for a typical operating condition including acceleration and deceleration. When the variable-gain PID controller was used, the tension control performance was improved compared with that of existing control method during start-up and stop.

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