• Title/Summary/Keyword: Rocket engine test

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Parametric Study on Heat Flux Characteristics of a Sub-scale Calorimeter (막냉각량 및 작동점 변화가 액체로켓 칼로리미터의 열유속에 미치는 영향)

  • Kim Jong-Gyu;Lee Kwang-Jin;Seo Seong-Hyeon;Han Yeoung-Min;Choi Hwan-Seok;Cho Won-Kook
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.346-350
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    • 2005
  • Effects of the changes of a film cooling mass flow rate and operating conditions on the heat flux characteristics of the subscale calorimeter were studied. A film cooling ring with twelve orifices is inserted between the injector head and the calorimeter. The calorimeter is composed of nineteen cooling channels. When a mass flow rate of film cooling is 10.5 % of a main fuel mass flow rate, maximum heat flux at the nozzle throat is decreased by 30% compared to that without film cooling. In the OD3(of-design point) test result, maximum heat flux at the nozzle throat is increased by 31% compared to that of the DP(design point) test when a film cooling flow rate is zero.

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Ignition Test of an Oxidizer Rich Preburner (산화제과잉 예연소기 점화시험)

  • Moon, Il-Yoon;Moon, In-Sang;Yoo, Jae-Han;Jeon, Jae-Hyoung;Lee, Seon-Mi;Hong, Moon-Geun;Ha, Seong-Up;Kang, Sang-Hun;Lee, Soo-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.869-872
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    • 2011
  • Ignition tests of an oxidizer rich preburner for a staged combustion cycle liquid rocket engine were performed to evaluate combustion performance. Design operation conditions of the tested oxidizer rich preburner are about 60 of OF ratio and 20 MPa of combustion pressure. The entire kerosene and some LOx injected into the mixing head is burned in combustion chamber and the remaining LOx injected through center holes of combustion chamber is vaporized. Full flow ignition method with hypergolic fuel was used. Each propellant was supplied in two stages for soft ignition. Test results, low frequency oscillation was occurred in low flow rate conditions under 45% of design flow rate. Stable ignition in the course of design combustion pressure was able to induce by minimization of low flow rate ignition region to escape low frequency oscillation.

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Mechanical Properties Evaluation of Gas Tungsten Arc Welding for INCONEL 718 alloy apply to Cryogenic Condition (극저온 환경에 적용되는 INCONEL 718합금의 Gas Tungsten Arc Welding 기계적 특성 평가)

  • Kim, Ki-Hong;Moon, In-Sang;Moon, Il-Yoon;Rhee, Byung-Ho
    • Korean Journal of Materials Research
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    • v.19 no.12
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    • pp.692-698
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    • 2009
  • Inconel 718 alloy has excellent mechanical properties at room temperature, high temperature and cryogenic conditions. UTS of base metal is about 900MPa at room temperature; this is increased up to 1300MPa after heat treatment & aging-hardening. Mechanical properties of Inconel 718 Alloy were similar to those shown in the the results for tensile test; mechanical properties of Inconel 718 alloy's GTAW were similar to those of base metal's properties at room temperature. Mechanical properties at cryogenic conditions were better than those at room temperature. Heat-treated Inconel 718, non- filler metal GTAW on Inconel 718 and GTAW used filler metal on Inconel 718's UTS was 1400MPa at cryogenic condition. As a result, the excellent mechanical properties of Inconel 718 alloy under cryogenic conditions was proved through tensile tests under cryogenic conditions. In addition, weldability of Inconel 718 alloy under cryogenic conditions was superior to that of its base-metal. In this case, UTS of hybrid joint (IS-G) at -100$^{\circ}C$ was 900MPa. Consequently, UTS of Inconel 718 alloy is estimated to increase from -100$^{\circ}C$ to a specific temperature below -100$^{\circ}C$. Therefore, Inconel 718 alloy is considered a pertinent material for the production of Lox Pipe under cryogenic conditions.

Design and Experimental Verification of Uni-Injector Using Gas Methane and Lox as Propellants (가스메탄/액체산소를 추진제로 하는 단일 인젝터 설계 및 실험적 검증)

  • Jeon, Jun Su;Min, Ji Hong;Jang, Ji Hun;Ko, Young Sung;Kim, Sun Jin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.3
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    • pp.275-283
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    • 2013
  • An injector that uses methane gas ($CH_4$) and liquid oxygen ($LO_x$) as propellants was designed to verify the combustion characteristics of an engine that uses methane, which is one of the next-generation propellants. A swirl/shear coaxial-type injector was used, and flow analysis was performed using Fluent to determine the main design parameters of the injector. A hydraulic test was performed to understand the atomization and spray pattern characteristics of the injector. Next, a combustion test was performed at the design point to understand the ignition and combustion stability. Additional combustion tests were performed according to the O/F ratio to investigate the combustion characteristics and stabilities using the characteristic exhaust velocity ($C^*$) and fluctuation of the chamber pressure. The experimental results showed that the combustion efficiency was greater than 90%, and the pressure fluctuation was lower than 2% under all conditions.

Study on the cooling water supply method to the cooling water injection nozzle in the steam generator (증기발생기 내 냉각수 분사 노즐로의 냉각수 공급 방법에 관한 연구)

  • Oh, Jeong-hwa;Shin, Min-kyu;Cho, Young-seok;Ko, Young-sung
    • Journal of Aerospace System Engineering
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    • v.14 no.5
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    • pp.66-72
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    • 2020
  • In this study, a method for increasing the initial water supply was employed to protect the water injection nozzle by the flame when supplying the water to the steam generator. During the initial steam generator test, the flow rate was controlled by using the only venturi, but cooling water was not supplied to the combustion chamber at the beginning of combustion, thereby resulting in damage to the water nozzle. To solve this problem, a venturi and an orifice were configured in parallel to increase the initial supply flow rate to form a differential pressure between the water manifold and the combustion chamber. Venturi and orifice supply sequences were established through the water flow tests, and combustion tests were conducted for final verification. Consequently, a continuous supply of the cooling water at the beginning of combustion was achieved, and the experiment was successfully performed without damaging the cooling water nozzle.

Combustion Characteristics of Fuel-rich Gas Generator with Impinging Injector for a Liquid Rocket Engine (액체로켓엔진에서 충돌형 분사기 형태의 연료과잉 가스발생기 연소특성)

  • Han, Yeoung-Min;Kim, Seung-Han;Lee, Kwang-Jin;Moon, Il-Yoon;Seol, Woo-Seok;Lee, Chang-Jin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.6
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    • pp.64-70
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    • 2005
  • The overall results of hot firing tests of fuel-rich gas generator with impinging injector at design and off-design points are described. The gas generator consists of an injector head with impinging injector, a water cooled combustor wall, a turbulence ring to enhance mixing, an instrument ring measuring temperature and pressure and a nozzle. The combustion tests were successfully performed without damage of gas generator. Test results show that the outlet temperature is not dependent on residence time of hot gas within 4~6msec but dependent on chamber pressure. The relation between outlet temperature and combustion efficiency resulting from measured pressure, mass flow rate and area of nozzle throat is shown. The overall O/F ratio is the critical parameter to determine the outlet temperature and the linear correlation between two parameters is established.

Effect of Chamber Configuration on Combustion Characteristic Velocity of Full-scale Combustion Chamber (실물형 연소기의 형상에 따른 연소특성속도 비교)

  • Kim, Jong-Gyu;Han, Yeoung-Min;Ahn, Kyu-Bok;Kim, Mun-Ki;Seo, Seong-Hyeon;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.05a
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    • pp.149-152
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    • 2008
  • Effects of chamber configuration on combustion characteristic velocity of full-scale combustion chamber for 30-tonf-class liquid rocket engine were studied. The configurations of combustion chamber are ablative and channel cooling chamber (${\varepsilon}$=3.2) which have detachable mixing head, and single body regenerative cooling chamber which has nozzle expansion ratio of 3.5 and 12, respectively. The combustion chambers have chamber pressure of 53${\sim}$60 bar and propellant mass flow rate of 89 kg/s, and the injectors of all combustion chamber have recess number 1.0 and double-swirl characteristics. The hot firing test results at design point show that the combustion characteristic velocity of the regenerative cooling chamber which has nozzle expansion ratio of 12 is higher than that of other combustion chambers. The reasons for the above result are the increases of combustion pressure and enthalpy of kerosene which is heated due to cooling of the chamber wall before injection into the combustion field.

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Study on the Design and Operation Characteristics of Ejector System (이젝터 시스템의 설계 및 작동 특성에 관한 연구)

  • NamKoung, Hyuck-Joon;Han, Poong-Gyoo;Kim, Young-Soo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.627-630
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    • 2009
  • Ejector system can induce the secondary flow or affect the secondary chamber pressure by both shear stress and pressure drop which are generated in the primary jet boundary. Ejectors are widely used in a range of applications such as a turbine-based combined-cycle propulsion system and a high altitude test facility for rocket engine, pressure recovery system, desalination plant and ejector ramjet etc. The primary interest of this study is to set up an configuration and operating conditions for an ejector in the condition of sonic and subsonic. Experimental and theoretical investigation on the sonic and subsonic ejectors with a converging-diverging diffuser was carried out. Numerical simulation was adopted for an optimal geometry design and satisfying the required performance. Also, some ejectors with a various of nozzle throat and mixing chamber diameter were manufactured precisely and tested for the comparison with the calculation results.

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A Study of Interaction Effect from Spray Fan Formed by Impinging Jets (충돌분류에 의해 형성된 Spray fan의 간섭효과에 관한 연구)

  • Han, J.S.;Kim, S.J.;Moon, D.Y.;Kim, Y.
    • Journal of the Korean Society of Propulsion Engineers
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    • v.3 no.3
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    • pp.9-15
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    • 1999
  • The Analysis of spray characteristics for combined spray group are necessary to develop large rocket engine. In this study, basic effects of interaction from spray fan formed by impinging jets were investigated with respect to mass distribution, droplet velocities and diameter. Patternater and PDPA are used for experimental apparatus. Water was used as a test fluid When momentum ratio is 1, effect of interaction from collision of spray fan on mass distribution are small. Also, effect of interaction from collision of spray fan on droplet velocities and diameter are small. But, droplet diameter is smaller near collision point due to second collision. Therefor, for the same momentum ratio from spray fan formed by impinging jets, we may neglect effect of interaction on mass distribution, droplet velocities and diameter.

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Numerical Study on a Hydrogen Recirculation Ejector for Fuel Cell Vehicle (연료전지 수소재순환 이젝터 시스템에 관한 수치해석적 연구)

  • NamKoung, Hyuck-Joon;Moon, Jong-Hoon;Jang, Seock-Young;Hong, Chang-Oug;Lee, Kyoung-Hoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.156-160
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    • 2007
  • Ejector system is a device to transport a low-pressure secondary flow by using a high-pressure primary flow. Ejector system is, in general, composed of a primary nozzle, a mixing section, a casing part for suction of secondary flow and a diffuser. It can induce the secondary flow or affect the secondary chamber pressure by both shear stress and pressure drop which are generated in the primary jet boundary. Ejector system is simple in construction and has no moving parts, so it can not only compress and transport a massive capacity of fluid without trouble, but also has little need for maintenance. Ejectors are widely used in a range of applications such as a turbine-based combined-cycle propulsion system and a high altitude test facility for rocket engine, pressure recovery system, desalination plant and ejector ramjet etc. The primary interest of this study is to set up an applicable model and operating conditions for an ejector in the condition of sonic and subsonic, which can be extended to the hydrogen fuel cell vehicle. Experimental and theoretical investigation on the sonic and subsonic ejectors with a converging-diverging diffuser was carried out. Optimization technique and numerical simulation was adopted for an optimal geometry design and satisfying the required performance at design point of ejector for hydrogen recirculation. Also, some sonic and subsonic ejectors with the function of changing nozzle position were manufactured precisely and tested for the comparison with the calculation results.

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