• Title/Summary/Keyword: Rocket Propulsion Test

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Development of Ni/Cr Plating Process for LRE Thrust Chamber (액체로켓엔진 연소기용 니켈/크롬 코팅의 공정 개발)

  • Cho, Hwang-Rae;Bang, Jeong-Suk;Rhee, Byung-Ho;Lee, Kwang-Jin;Lim, Byoung-Jik;Han, Yeoung-Min;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.603-607
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    • 2009
  • A Ni/Cr plating process has been developed for applying to inner wall of liquid rocket engine(LRE) thrust chamber. Ni plating conditions were selected through thermal shock test and endurance verification of the plating layers was performed through hot firing test of a subscale thrust chamber with Ni/Cr plating. Test results showed that a crack or separation of the plating layers was not found. Judging from the results, Ni/Cr plating could be applied to LRE thrust chamber as a substitute of air plasma sprayed ceramic coating which is presently being used.

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Sub-System Requirements of a Pressure-fed Hot-firing Test Facility for the Performance Assessment of a LRE Thrust Chamber (액체로켓엔진 연소기의 성능평가를 위한 가압식 연소시험설비의 구성 요구조건)

  • Lee, Kwang-Jin;Lim, Byoung-Jik;Seo, Seong-Hyeon;Han, Yeoung-Min;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.4
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    • pp.94-102
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    • 2011
  • Sub-system requirements of a pressure-fed hot-firing test facility for performance assessment of a Liquid Rocket Engine(LRE) thrust chamber using Liquid oxygen and kerosene were described. These requirements were based on the experience of construction and operation of the ground hot-firing test facility which was used for the development of the KSR-III and a 30 tonf-class LRE thrust chamber. So it is expected that this paper is used as a basic material and an itemized previous review statement for the design and construction of a large hot-firing test facility.

Sub-System Requirements of a Pressure-fed Hot-firing Test Facility for the Performance Assessment of a LRE Thrust Chamber (액체로켓엔진 연소기의 성능평가를 위한 가압식 연소시험설비의 구성 요구조건)

  • Lee, Kwang-Jin;Lim, Byoung-Jik;Seo, Seong-Hyeon;Han, Yeoung-Min;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.63-71
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    • 2010
  • Sub-system requirements of a pressure-fed hot-firing test facility for performance assessment of a Liquid Rocket Engine(LRE) thrust chamber using Liquid oxygen and kerosene were described. These requirements were based on the experience of construction and operation of the ground hot-firing test facility which was used for the development of the KSR-III and a 30 $ton_f$-class LRE thrust chamber. So it is expected that this paper is used as a basic material and an itemized previous review statement for the design and construction of a large hot-firing test facility.

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Fabrication of Full-Scale Combustion Chamber of Liquid Rocket Engine for Ground Hot Firing Tests (실물형 고압 연소기의 연소시험 검증용 제작)

  • Kim Jonggyu;Seo Seonghyeon;Kim Seunghan;Han Yeoungmin;Ryu Chulsung;Seol Wooseok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.305-308
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    • 2005
  • This paper presents a fabrication of a full-stale combustion chamber of a liquid rocket engine for a ground hot firing test. Engine drawings for manufacturing were prepared after conceptual and detail designs. The combustor is composed of a head and a chamber. SUS316L is used for materials of the head because of the good quality in low temperature. Inner materials of the ablative cooling chamber is silica/phenolic and outer case materials is the SUS316L. Materials of the regenerative cooling chamber are C18200 and SUS316L. After lathe, general milling and MCT machinings, components were finished by electrolytic polishing. A brazing method was applied for bonding the injectors and the injector plate, the regenerative cooling chamber because of structure configurations.

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A Study on the Flow Control for Stable Combustion of Liquid Rocket (액체로켓의 연소안정을 위한 유량공급에 관한 실험적 연구)

  • Jang, Eun-Young;Park, Hee-Ho;Kim, Sun-Ki;Kim, Yoo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.2
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    • pp.6-11
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    • 2000
  • In the pressurized propellant feed system of liquid rocket, feed pressure is decided chamber pressure of normal combustion state. However, during ignition period the initial chamber pressure is atmosphere. So, it may have overflow, hard-start and even critical damage of engine. This paper proposes an improved propellant feed system for the stable combustion of liquid rocket. Hot test were already performed to verify the presented propellent feed system. The proposed propellant feed system uses two steps - pre and main combustion - to prevent large pressure increase and uses cavitating venturis for stable flow rate in whole combustion. This system feeds the flow rate lesser than the designed flow rate, so combustion pressure reached pre-combustion pressure. Cavitating venturis offer unique flow control capabilities at normal and abnormal combustion state, because flow rate is solely dependent on upstream absolute pressure and fluid properties, but independent on downstream condition.

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Spray Characteristics of the Oxidizer-rich Preburner Injector in High Pressure Environments (로켓 산화제 과잉 예연소기용 분사기의 고압 분무특성 연구)

  • Yang, Joon-Ho;Choi, Seong-Man
    • Journal of the Korean Society of Propulsion Engineers
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    • v.12 no.2
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    • pp.48-56
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    • 2008
  • In the rocket preburner, oxidizer-rich combustion with liquid oxygen and kerosene is very challenging work. The key factor of stable flame is good mixing and that is controlled by the injector performance. We have studied spray characteristics of the oxidizer-rich rocket preburner injector in high pressure environments. The injector is composed of fuel orifices, oxidizer orifices and cooling skirt with liquid oxygen. By using this apparatus, we have taken photographs and measured Sauter mean diameter with changing ambient pressure from 0 to 30 kgf/cm2[g]. Droplet diameter is measured by the image processing technique. From the test results, we could understand spray characteristics of the oxidizer-rich preburner injector and this result could be applied to the development of the oxidizer rich preburner system.

Design and Fabrication of Full-Scale Regenerative Cooling Combustion Chamber (${\varepsilon}$=12) of Liquid Rocket Engine for Ground Hot Firing Tests (지상연소시험용 실물형 재생냉각 연소기(확대비 12)의 설계 및 제작)

  • Kim, Jong-Gyu;Han, Yeoung-Min;Seo, Seong-Hyeon;Lee, Kwang-Jin;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.114-118
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    • 2007
  • Design and fabrication of a 30-tonf-class full-scale regenerative cooling combustion chamber of a liquid rocket engine for a ground hot firing test are described. It has chamber pressure of 60 bar and nozzle expansion ration of 12 and manufactured to have a single welded structure of· the mixing head and the chamber. The material of the mixing head is STS316L which has excellent mechanical property in cryogenic condition. The chamber comprise of the cylinder, nozzle throat, and 1st/2nd nozzle parts. The material of the inner jacket is copper alloy/STS329J1/STS316L and that of the outer jacket is STS329J1. The components of· the combustor were manufactured by mechanical processing including lathing, milling, MCT, rolling and pressing. The machined components were integrated to a single body by means of general welding, electron beam welding(EBW), and brazing.

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A Study on the Performance Characteristics of PE-$N_2O$ Hybrid Rocket Motor with the Variation of Fuel Grain Configuration (PE-$N_2O$ 하이브리드 로켓 모터의 연료 그레인 형상 변화에 따른 성능 특성에 관한 연구)

  • Jo, Seung-Hyun;Kim, Sang-Kyum;Kim, Seong-Jin;Kim, Jong-Chan;Yoon, Chang-Jin;Sung, Hong-Gye;Kim, Jin-Kon;Moon, Hee-Jang
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.398-401
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    • 2007
  • The performance characteristics of Polyethylene-Nitrous oxide (PE-N2O) hybrid rocket motor with the variation of the grain geometry was investigated. To compare the performance parameters under the different port number, single and four port grains were used in this study. In order to improve the performance by enhancing mixing between fuel and oxidizer, the fuel grain having the mixing chamber was additionally studied. From the motor firing tests, it is found that the motor having 4-port fuel grain with the mixing chamber showed the highest performance among all cases. Therefore we have confirmed that with only the geometrical change of the fuel grain, it was possible to give quite influential improvement on the motor performance

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A Study on Design of a Catalytic Ignitor for Liquid Rocket Engine using Hydrogen Peroxide and Kerosene (과산화수소/케로신을 사용하는 액체로켓엔진의 촉매 점화기 설계에 관한 연구)

  • Chae, Byoung-Chan;Lee, Yang-Suk;Jun, Jun-Su;Ko, Young-Sung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.6
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    • pp.56-62
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    • 2011
  • An experimental study on design of a catalytic ignitor was performed to use an ignition source for a small bi-propellant liquid rocket engine which use hydrogen peroxide and kerosene as propellants. In the catalytic ignitor, hot gas of hydrogen peroxide which was decomposed by a catalyst induced autoignition of kerosene. Mass flow rate and O/F ratio for the ignitor were calculated by CEA code. A combustion chamber which had a quartz window and thermocouples was manufactured to determine whether the ignition is successful. Ignition performance was investigated according to exit area of fixed rings and mixture ratio. Results showed that reliable ignition performance was achieved at non-choking exit area of fixed ring and O/F ratio of 6~8.

Combustion Performance Tests of High Pressure Subscale Liquid Rocket Combustors (고압 축소형 연소기의 연소 성능 시험)

  • Kim, Jong-Gyu;Lee, Kwang-Jin;Seo, Seong-Hyeon;Lim, Byoung-Jik;Ahn, Kyu-Bok;Han, Yeoung-Min;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.128-134
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    • 2007
  • Combustion performance and characteristics of high-pressure subscale liquid rocket combustors were studied experimentally. Four different models of combustor were considered in this paper. The high-pressure subscale combustor is composed of the mixing head, the water cooling cylinder and the nozzle. One model of the combustors employed regenerative cooling combustor in that the kerosene used for the chamber cooling is burned. This combustor was damaged due to a high frequency combustion instability occurred during a firing test. The results of the firing tests, comparison of performance, and characteristics of static and dynamic pressures of the combustors are described.

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