• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2004.03a
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• pp.142-147
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• 2004

The flow in the LOX manifold of liquid rocket has been investigated using a CAE technique with an objective of economical modeling of injection holes in order to reduce the overall computational cost of flow analysis during the optimal rocket design procedure. The computational geometry is very close to that of the actual rocket design and the flow condition through the injection holes resembles that in the actual manifold of the liquid rocket. The result shows that the flow in the plane just above the injection holes is not uniformly distributed in terms of pressure and mass flow rate and this is attributed to the large-scale flow patterns present the LOX manifold. Thus, the flow physics should be understood correctly before making any attempt to model the injection holes. In the present study, several boundary conditions which were designed to effectively replace the presence of injection holes have been tested and it was found that a simple modeling can be possible by mimicking the actual geometry of the injection holes. By using this simple injection hole modeling, it was able to obtain about 30% reduction in computational cost but it was still able to reproduce the flow patterns correctly. Also the flow has been analyzed after incorporating a couple of different types of pre-distributors in LOX manifold and the effect of those will be discussed.

• Journal of Korean Society for Quality Management
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• v.51 no.4
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• pp.735-749
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• 2023

Purpose: The purpose of this study is to derive solutions and prevent similar cases from occurring by analyzing the causes of cracks found in temperature cycling tests of rocket motor. Methods: By combining the results of the current state confirmation test, non-destructive test, domestic and foreign rocket motor comparison test, cutting test, and adhesion test according to the number of times to apply mold release agent, a Cause and Effect Diagram analysis was performed to derive the cause of cracks. Results: Through this study, 26 factors that could cause cracking in rocket motors during temperature cycling tests were identified. Through various additional test results, a total of five causes were identified, including chemical and structural design of the joint between the propellant and stress relief insert, omission of procedure in the manufacturing procedures, natural aging due to temperature, and load accumulation due to temperature changes. The fundamental cause was confirmed to be insufficient consideration of the release properties of the propellant and stress relief insert. Conclusion: During the design process, it was confirmed that this could be solved by structurally or chemically designing the insert so that it does not combine with the propellant, or by applying a mold release agent during the manufacturing process.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.11-15
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• 2005

Compared with the conventional ground rocket launching, air-launching has many advantages. However, comprehensive and integrated system design approach is required because the physical geometry of air launch vehicle is quite dependent on the installation limitation of the mother plane. The system design has been performed using two different approaches: the sequential optimization and the multidisciplinary feasible(MDF) optimization method. Analysis modules include mission analysis, staging, propulsion analysis, configuration, weight analysis, aerodynamics analysis and trajectory analysis. MDF optimization shows better result than sequential optimization. As a result of system optimization, a supersonic air launching rocket with total mass of 1244.91 kg, total length of 6.18 m, outer diameter of 0.60 m and the payload mass of 7.5 kg has been successfully designed.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.12
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• pp.26-32
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• 2005

Compared with the conventional ground rocket launching, air-launching has many advantages. However, a comprehensive and integrated system design approach is required because the physical geometry of air launch vehicle is quite dependent on the installation limitation of the mother plane. The system design has been performed using two different approaches: the sequential optimization and the multidisciplinary feasible(MDF) optimization method. Analysis modules include mission analysis, staging, propulsion analysis, configuration, weight analysis, aerodynamics analysis and trajectory analysis. MDF optimization shows better results than the sequential optimization. As a result of system optimization, a supersonic air launching rocket with total mass of 1244.91kg, total length of 6.36m, outer diameter of 0.60m and the payload mass of 7.5kg has been successfully designed.

• Journal of the Korean Society of Propulsion Engineers
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• v.10 no.4
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• pp.85-92
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• 2006

A design program has been developed to predict film cooling performance of a liquid rocket engine. A thermal protecting effect of low mixture ratio gas layer has been analysed by CFD. A one-dimensional film cooling model based on the CFD results has been implemented to the previously developed design program of regenerative cooling. Satisfactory agreement has been achieved by comparing the predicted maximum heat flux at the throat of a subscale chamber and the average measured value, and the predicted nozzle average heat flux and the measured value for a full scale chamber with film cooling. It is ascertained that the film cooling is effective to reduce the throat heat flux in rocket engine chamber.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.36 no.5
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• pp.563-569
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• 2012

An energy balance analysis is conducted for a 30 t thrust level liquid rocket engine. The relations between thrust and combustion pressure, between thrust and propellant flow rate, and between combustion pressure and fuel pump pressure rise are compared against those indicated by a published database of the existing rocket engines. A combustion pressure higher than the old design value is obtained, implying that the present design is high-performance oriented. The thrust to propellant flow rate ratio is the same as that of the existing engines, indicating that the specific impulse performance is at the usual level. The fuel pump pressure rise is found to be slightly high when the combustion pressure is considered, and it is attributed to the pressure budget of the present ground test engine not being optimized.

• Aerospace Engineering and Technology
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• v.7 no.1
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• pp.129-135
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• 2008

The 30 tonf-class liquid rocket combustor currently being developed is designed to connect the fuel feeding line at a middle position of the supersonic nozzle in order to reduce both pressure loss in the regenerative cooling passage and overall envelope of the thrust chamber in spite of increase in design complexity. To verify the design of cooling passages including fuel ring, connecting holes, two-directional cooling channels and collectors, numerical analysis has been performed.

• Journal of the Korean Society of Propulsion Engineers
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• v.26 no.1
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• pp.68-76
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• 2022

Upper stage of the Korea Space Launch Vehicle-II(KSLV-II) uses a 7-tons class liquid rocket engine and is an open gas generator cycle with a turbopump supply method that uses kerosene/liquid oxygen as the propellant combination. This study first provided a brief overview of the design and development process of the upper stage engine. In addition, it introduced the solutions and results applied to some of the problems that occurred during the development process of the upper stage engine.

• The Proceeding of the Korean Institute of Electromagnetic Engineering and Science
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• v.2 no.4
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• pp.26-32
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• 1991

Korea Aerospace Research Institute(KARI) performs research on developing the scientific sounding rocket(KSR-420S) for measuring ozone profile and atmosphere layer over korean peninsula. Informations about performances of flighting scientific rocket, that is temperature, strain, acceleration, pressure, rocket attitude and ranging data, and measuring data of ozone, ionosphere and X-ray are transmitted ground system by rocket onboard transmitting system. In this paper, the telemetry ground system which is compatible with the KSR-420S is designed for tracking the trajectory and receiving the incoming signals.

• Journal of the Korea Institute of Military Science and Technology
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• v.7 no.2 s.17
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• pp.126-135
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• 2004

The KSR-III rocket developed by KARI is the first rocket vehicle which is adopting the liquid propellant rocket engine system in Korea and its flight test was successfully done last year, KSR-III is a sounding rocket class launch vehicle, but there is a sense to accomplish design, manufacture, performance test and finally its flight test by domestic technology. In this paper, the authors are intended to introduce the multi-purpose test facility(PTA-II Test Facility) which is constructed for the variety of tests on KSR-III feeding system(single component tests, verification tests, cold flow tests and combustion tests) and its firing test results.