• 제목/요약/키워드: Rock cutting

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일축압축강도에 미치는 암석시편의 형상효과 고찰 및 로드헤더 굴진율 예측모델 수정 (Investigation on Shape Effect of Rock Specimens to Uniaxial Compressive Strength and Modification of Performance Prediction Model of a Roadheader)

  • 김문규;이상민;조정우;최성현;엄준원
    • 터널과지하공간
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    • 제31권6호
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    • pp.440-459
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    • 2021
  • 최근 대형 로드헤더가 국내 터널현장에 도입되면서 해외 제조사의 굴진율 예측모델에 대한 관심이 증가하고 있다. 현재 주로 사용되는 해외모델은 압축강도로부터 굴진율을 예측하고 있는데, 암석 시험편의 직경 대 길이의 비율이 1.0인 시편을 일축압축시험으로 사용하고 있다. 일반적으로 시편의 형상과 치수는 강도에 영향을 미치는 것으로 알려져 있다. 본 기술보고에서는 직경 대 길이 비율에 따른 암석강도의 변화에 대한 기존 연구사례를 조사하였다. 그 형상효과에 대한 원인을 이론적으로 고찰하였다. 이를 토대로 국내 예정된 암종에 대해서 길이 비율에 따른 강도의 변화 양상을 예측하고 굴진율 수정모델을 제시하였다.

Strength and failure characteristics of the rock-coal combined body with single joint in coal

  • Yin, Da W.;Chen, Shao J.;Chen, Bing;Liu, Xing Q.;Ma, Hong F.
    • Geomechanics and Engineering
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    • 제15권5호
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    • pp.1113-1124
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    • 2018
  • Geological dynamic hazards during deep coal mining are caused by the failure of a composite system consisting of the rock and coal layers, whereas the joint in coal affects the stability of the composite system. In this paper, the compression test simulations for the rock-coal combined body with single joint in coal were conducted using $PFC^{2D}$ software and especially the effects of joint length and joint angle on strength and failure characteristics in a rock-coal combined body were analyzed. The joint length and joint angle exhibit a deterioration effect on the strength and affect the failure modes. The deterioration effect of joint length of L on the strength can be neglected with a tiny variation at ${\alpha}$ of $0^{\circ}$ or $90^{\circ}$ between the loading direction and joint direction. While, the deterioration effect of L on strength are relatively large at ${\alpha}$ between $30^{\circ}$ and $60^{\circ}$. And the peak stress and peak strain decrease with the increase of L. Additionally, the deterioration effect of ${\alpha}$ on the strength becomes larger with the increase of L. With the increase of ${\alpha}$, the peak stress and peak strain first decrease and then increase, presenting "V-shaped" curves. And the peak stress and peak strain at ${\alpha}$ of $45^{\circ}$ are the smallest. Moreover, the failure mainly occurs within the coal and no apparent failure is observed for rock. At ${\alpha}$ between $30^{\circ}$ and $60^{\circ}$, the secondary shear cracks generated in or close to the joint tips, cause the structural instability failure of the combined body. Therefore, their failure models present as a shear failure along partial joint plane direction and partially cutting across the coal body or a shear failure along the joint plane direction. However, at ${\alpha}$ of $60^{\circ}$ and L of 10 mm, the "V-shaped" shear cracks cutting across the coal body cause its final failure. While crack nucleations at ${\alpha}$ of $0^{\circ}$ or $90^{\circ}$ are randomly distributed in the coal, the failure mode shows a V-shaped shear failure cutting across the coal body.

파괴형태를 고려한 암반사면의 신뢰도해석 (Reliability-Based Analysis for Rock Slopes Considering Failure Modes)

  • 이인모;이명재
    • 한국지반공학회논문집
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    • 제15권6호
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    • pp.3-16
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    • 1999
  • 본 논문은 새로 개발된 파괴형태를 고려한 암반사면의 신뢰도해석 모델의 검증을 위하여 예제를 통한 민감도해석을 수행하였고 그 결과를 수록하였다. 민감도분석에 이용된 매개변수는 암반 불연속면의 공학적 특성 (불연속면의 방향 및 강도),하중조건 및 암반사면의 기하학적 형상 등이다. 확률론적 해석에서 고려할 수 있는 불연속면의 방향 및 마찰각의 통계적 특성이 파괴형태를 고려한 암반사면의 안정에 큰 영향을 보였다. 암반사면의 안정은 굴착면의 방향에 가장 민감하였다. 예제분석을 통하여 개발된 파괴형태를 고려한 암반사면의 신뢰도모델은 암반사면의 안정성 조사에 성공적으로 적용할 수 있었다.

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A study on the rock fracture mechanism of cutter penetration and the assessment system of TBM tunnelling procedure

  • Baek, Seung-Han;Moon, Hyun-Koo
    • 한국지구물리탐사학회:학술대회논문집
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    • 한국지구물리탐사학회 2003년도 Proceedings of the international symposium on the fusion technology
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    • pp.162-169
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    • 2003
  • Excavation by TBM can be characterized by a rock-machine interaction during the cutting process on a small scale, but on a large scale the interaction between the rock mass and TBM becomes very significant. For the planning and evaluation of TBM tunnelling it needs to understand rock fracture mechanism by a cutter or cutters on a small scale, and to estimate penetration rate, advance rate and utilization on a large scale. In this study rock chipping mechanism due to cutter-penetration is analysed by numerical simulation, showing that rock chipping is mainly occurred by tensile failure. Also, through the analysis of factors that affect on TBM procedures in various assessment systems, it is determined that the key elements that should be considered in the planning and evaluation of TBM tunnelling are classified into rock properties, the geological structures and properties of rock mass, and the structural and functional specifications of the machine. The user-friendly assessment tool is developed, so that penetration rate, advance rate and TBM utilization are evaluated from various input data. The tool developed in this study can be applied to a practical TBM tunnelling by understanding TBM tunnelling procedures.

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1축 로드셀 배열을 사용한 픽 커터의 3축 절삭력 측정방법 (Method for measuring 3-axis cutting force of a pick cutter using the single-axis load cell array)

  • 강훈;장진석;박진영;조정우;정명식;이재욱
    • Journal of Advanced Marine Engineering and Technology
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    • 제40권9호
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    • pp.749-755
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    • 2016
  • 본 연구에서는 고가의 3-D 로드셀을 대체하기 위해 1축 압축 로드셀 배열을 사용한 새로운 픽 커터 3축 절삭력 측정방법을 제안하였다. 제안한 절삭력 측정방법은 4개의 1축 압축 로드셀과 숄더 볼트를 통해 기계적 구속을 만들어 3축 절삭력을 측정할 수 있다. 유한요소해석을 통해 제안한 새로운 절삭력 측정방법을 타당성을 확인하였으며, 최종적으로 실제 선형 암반절삭 시험을 통해 제안한 새로운 측정방법의 3축 힘 측정 정확도를 확인하였다. 시험 결과 새로운 절삭력 측정방법은 상대오차가 약 6% 이내이므로, 기존의 3-D 로드셀을 대체할 수 있음을 확인하였다. 더불어, 기존 고가의 3-D 로드셀 대비 약 20-30%의 비용만으로 구축 가능하므로 절삭력 측정에 사용되는 비용을 크게 줄일 수 있다.

단층파쇄대의 사면안정성 연구 (A Study on Slope Stability of Faultzone)

  • 이수곤;금동헌
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2001년도 봄 학술발표회 논문집
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    • pp.183-190
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    • 2001
  • There are complicated and big shear zone which is about several tens meter in the middle of the cutting slope in this study area. And slope stability analysis is very hard because many fault zones are gathered in the shear zone. This study furnish imformations of scrutinized geological survey, numerical stability analysis, reinforcement work analysis and computation of ground mass properties. Then this offer rational slope stability analysis, rock mass decision and counterplan.

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암반사면 표면조사시 재해 예방을 위한 고려요인 (The Factors Considered for Disaster Prevention in Surface Investigation of Rock Slope)

  • 이석진;전성용;이주호;최성록
    • 한국재난관리표준학회지
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    • 제2권2호
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    • pp.75-83
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    • 2009
  • 암반사면에 대한 표면조사 시에는, 암반 사면파괴로 인한 재해의 원인이 될 수 있는 파쇄대에서의 응력이완, 노출되지 않은 불연속면 등의 요인들을 고려하지 못하는 한계가 있다. 이에 본 고에서는 사면의 절취 또는 절취사면의 유지관리에 있어서 사면 안정성에 대한 판단을 도와 사면 파괴로 인한 재해를 예방하는 방안을 제시하고자 한다.

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Energy analysis-based core drilling method for the prediction of rock uniaxial compressive strength

  • Qi, Wang;Shuo, Xu;Ke, Gao Hong;Peng, Zhang;Bei, Jiang;Hong, Liu Bo
    • Geomechanics and Engineering
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    • 제23권1호
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    • pp.61-69
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    • 2020
  • The uniaxial compressive strength (UCS) of rock is a basic parameter in underground engineering design. The disadvantages of this commonly employed laboratory testing method are untimely testing, difficulty in performing core testing of broken rock mass and long and complicated onsite testing processes. Therefore, the development of a fast and simple in situ rock UCS testing method for field use is urgent. In this study, a multi-function digital rock drilling and testing system and a digital core bit dedicated to the system are independently developed and employed in digital drilling tests on rock specimens with different strengths. The energy analysis is performed during rock cutting to estimate the energy consumed by the drill bit to remove a unit volume of rock. Two quantitative relationship models of energy analysis-based core drilling parameters (ECD) and rock UCS (ECD-UCS models) are established in this manuscript by the methods of regression analysis and support vector machine (SVM). The predictive abilities of the two models are comparatively analysed. The results show that the mean value of relative difference between the predicted rock UCS values and the UCS values measured by the laboratory uniaxial compression test in the prediction set are 3.76 MPa and 4.30 MPa, respectively, and the standard deviations are 2.08 MPa and 4.14 MPa, respectively. The regression analysis-based ECD-UCS model has a more stable predictive ability. The energy analysis-based rock drilling method for the prediction of UCS is proposed. This method realized the quick and convenient in situ test of rock UCS.

Reliability-based Optimization for Rock Slopes

  • 이명재
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 1998년도 터널.암반역학위원회 박사학위 논문집
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    • pp.3-34
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    • 1998
  • The stability condition of rock slopes is greatly affected by the geometry and strength parameters of discontinuities in the rock masses. Rock slopes Involving movement of rock blocks on discontinuities are failed by one or combination of the three basic failure modes-plane, wedge, and toppling. In rock mechanics, practically all the parameters such as the joint set characteristics, the rock strength properties, and the loading conditions are always subject to a degree of uncertainty. Therefore, a reasonable assessment of the rock slope stability has to include the excavation of the multi-failure modes, the consideration of uncertainties of discontinuity characteristics, and the decision on stabilization measures with favorable cost conditions. This study was performed to provide a new numerical model of the deterministic analysis, reliability analysis, and reliability-based optimization for rock slope stability. The sensitivity analysis was carried out to verify proposed method and developed program; the parameters needed for sensitivity analysis are design variables, the variability of discontinuity properties (orientation and strength of discontinuities), the loading conditions, and rock slope geometry properties. The design variables to be optimized by the reliability-based optimization include the cutting angle, the support pressure, and the slope direction. The variability in orientations and friction angle of discontinuities, which can not be considered in the deterministic analysis, has a greatly influenced on the rock slope stability. The stability of rock slopes considering three basic failure modes is more influenced by the selection of slope direction than any other design variables. When either plane or wedge failure is dominant, the support system is more useful than the excavation as a stabilization method. However, the excavation method is more suitable when toppling failure is dominant. The case study shows that the developed reliability-based optimization model can reasonably assess the stability of rock slopes and reduce the construction cost.

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갱내 대리석 채석을 위한 체인쏘머신 적용 사례연구 (Case Study on the Application of Chain Saw Machine for the Underground Marble Quarrying)

  • 주재열;이광표;김재동
    • 터널과지하공간
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    • 제23권3호
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    • pp.180-191
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    • 2013
  • 본 연구는 백운광산지역에 부존하는 대리석을 효율적으로 채석하고자 새로이 도입한 체인쏘머신(chain saw machine)의 적용성과 작업 효율을 분석함으로써 최적의 채석 방안을 도출하고자 하였다. 절단 효율에 큰 영향을 미치는 채석대상암석의 물리적 특성을 파악한 결과, 국내 타 지역에서 산출되는 대리석의 물성과 유사한 수준을 보이고 있으며 등방적 성질을 지니고 있어 산업용 석재로서 유리한 것으로 나타났다. 부존 대리석이 석재로서 가지는 중장기 품질을 확인하기 위해 내부식성, 마모율 등의 시험을 수행한 결과, pH 5.6의 인공강우를 50회 적용한 이후부터 시험편의 무게와 탄성파속도가 감소하였으며 마모율은 22.67%로 나타났다. 채석장 현장에서 시험운행 중인 체인쏘머신의 작업별 소요시간과 절단속도를 분석하여 단위작업을 9가지로 분류하였고 각 단위작업별 소요시간을 도출하였다. 이를 토대로 현장에 실제 적용 가능한 2가지 작업패턴에 대한 작업소요시간을 비교한 결과 장비 본체이동을 최소화하여 절단순서를 결정한 패턴 B가 원석의 외곽면을 우선 절단하도록 절단순서를 결정한 패턴 A보다 약 6%의 작업시간 단축을 나타내었다. 절단패턴 분석과 함께 백운광산의 광체를 3차원으로 모델링하고 대상암석의 부존조건을 고려한 채석 계획안을 제시하였다.