• Title/Summary/Keyword: Rivet

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Corrosion Assessment of Al/Fe Dissimilar Metal Joint (Al/Fe 이종금속 접합부의 부식특성)

  • Kang, Minjung;Kim, Cheolhee;Kim, Junki;Kim, Dongcheol;Kim, Jonghoon
    • Journal of Welding and Joining
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    • v.32 no.4
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    • pp.55-62
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    • 2014
  • The use of light-weight Al alloys in the automotive industry is increasing to meet requirements for fuel efficiency and emission reduction. Joining Al alloy to the conventional steel sheet is also very important issue with the increased use of Al alloy, and several joining processes have been introduced to enhance joining strength between dissimilar metals. This paper deals with a galvanic corrosion in the dissimilar metal joining. Salt spray tests up to 2000 hours were conducted on a self-piercing rivet, spot welded, adhesive bonded and weld-bonded joints, and cross-sections and tensile shear strength according the salt spray duration were analyzed at every 500-hour. Self-piercing rivet joint had relative low initial strength but the joint strength did not change regardless of the salt spray duration. The strength of other joints (spot welded, adhesive bonded and weld-bonded joints) decreased with the increase of salt spray duration and the corrosion behaviour of each joint was discussed.

A Study on the Effect of Rivet Layout on the Stress Variation in Doubler Repair (보강재 수리시 리벳 배열이 응력 변화에 미치는 영향 연구)

  • Moon, Ju-Yeon;Shin, Ki-Su
    • Journal of the military operations research society of Korea
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    • v.36 no.1
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    • pp.91-102
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    • 2010
  • Doubler repair is one of the frequently applied methods to repair cracks which occur at the structure of aircraft weapon systems. The requirement of the doubler repair for some of aging aircraft has increased more recently. However very few researches have been conducted until now. In this paper, the effect of the various doubler repair methods was evaluated. Especially, the relationship between the array of revet and the effect of stress concentration was investigated. To calculate variation of the stress with different repair methods, commercial FEA program was utilized. As a result, it was shown that the main factor for the variation of stress is pitch and number of revet line. Furthermore the optimized array of revet for the specific geometries of doubler was suggested.

FE simulation of S-N curves for a riveted connection using two-stage fatigue models

  • Correia, Jose A.F.O.;de Jesus, Abilio M.P.;Silva, Antonio L.L.;Pedrosa, Bruno;Rebelo, Carlos;Calcada, Rui A.B.
    • Advances in Computational Design
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    • v.2 no.4
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    • pp.333-348
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    • 2017
  • Inspections of ancient metallic bridges have illustrated fatigue cracking in riveted connections. This paper presents a comparison between two alternative finite element (FE) models proposed to predict the fatigue strength of a single shear and single rivet connection. The first model is based on solid finite elements as well as on contact elements, to simulate contact between the components of the connection. The second model is built using shell finite elements in order to model the plates of the riveted connection. Fatigue life predictions are carried out for the shear splice, integrating both crack initiation and crack propagation lives, resulting from the two alternative FE models. Global fatigue results, taking into account several clamping stresses on rivet, are compared with available experimental results. Proposed comparisons between predictions and experimental data illustrated that the proposed two-stage model yields consistent results.

Study on Prevention of Galvanic Corrosion between Carbon Steel Rivets and Graphite Used in Aluminum Matrix Automobiles (알루미늄 기지 자동차에 쓰이는 탄소강 리벳과 그라파이트간의 갈바닉 부식 방지 연구)

  • Seo, Dong-Il;Lee, Jae-Bong
    • Corrosion Science and Technology
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    • v.16 no.3
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    • pp.128-140
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    • 2017
  • Aluminum alloy matrix may be used for manufacturing lighter automobiles. However, galvanic corrosion may occur between the rivet joint combining aluminum alloy matrix and a CFRP (carbon fiber reinforced plastic) laminate. The possibility of galvanic corrosion may be investigated by measuring galvanic couple currents. Two types of galvanic current measuring methods were used. One method is to use potentiodynamic polarization curves and the other is the ZRA (zero resistance ammeter) method. For galvanic corrosion experiments graphite, a major component of CFRP, was used with carbon steel (rivets) and 6061 aluminum alloys. Regardless of carbon steel, Ni deposited carbon steel, and 316L stainless steels we also investigated the possibility of reduction in galvanic corrosion. Results revealed that even though Ni deposited carbon steel or 316L stainless rivet may slightly increase galvanic current density between those and Al matrix, substitute rivets for carbon steel may be considerably useful for reducing overall galvanic corrosion.

Hybrid displacement FE formulations including a hole

  • Leconte, Nicolas;Langrand, Bertrand;Markiewicz, Eric
    • Structural Engineering and Mechanics
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    • v.31 no.4
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    • pp.439-451
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    • 2009
  • The paper deals with the problem related to the modelling of riveted assemblies for crashworthiness analysis of full-scale complete aircraft structures. Comparisons between experiments and standard FE computations on high-energy accidental situations onto aluminium riveted panels show that macroscopic plastic strains are not sufficiently localised in the FE shells connected to rivet elements. The main reason is related to the structural embrittlement caused by holes, which are currently not modelled. Consequently, standard displacement FE models do not succeed in initialising and propagating the rupture in sheet metal plates and along rivet rows as observed in the experiments. However, the literature survey show that it is possible to formulate super-elements featuring defects that both give accurate singular strain fields and are compatible with standard displacement finite elements. These super-elements can be related to the displacement model of the hybrid-Trefftz principle of the finite element method, which is a kind of domain decomposition method. A feature of hybrid-Trefftz finite elements is that they are mainly used for elastic computations. It is thus proposed to investigate the possibility of formulating a hybrid displacement finite element, including the effects of a hole, dedicated to crashworthiness analysis of full-scale aeronautic structures.

Crushing Test of the Double Hat-shaped Members of Dissimilar Materials by Seining Methods (이종재료의 결합방법에 따른 모자형 단면부재의 충돌실험)

  • Lee Myeong-Han;Park Young-Bae;Kim Heon-Young;Oh Soo-Ik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.4
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    • pp.129-134
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    • 2005
  • There is a strong industrial demand for the development of light-weight vehicle to improve fuel efficiency and dynamic performance. The effective method of achieving the weight reduction is to use low-density materials such as aluminum and magnesium. In applying these materials to the vehicle, it is often required to join dissimilar materials such as aluminum and steel. However, conventional joining method, namely resistance spot welding cannot be used in joining dissimilar materials. Self·piercing rivet(SPR) and adhesive bonding is a good alternative to resistance spot welding. In this study, the impact test of double hat-shaped member made by resistance spot welding, SPR and adhesive bonding was performed. As a result, various parameters of crashworthiness were analyzed and evaluated. Also, the applicability of SPR and adhesive bonding as an alternative to resistance spot welding was suggested.