• Title/Summary/Keyword: Ripple current of battery inductor

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Design of Three-winding Coupled Inductor for Minimum Current Ripple in Battery Chargers

  • Kang, Taewon;Suh, Yongsug
    • Proceedings of the KIPE Conference
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    • 2015.07a
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    • pp.195-196
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    • 2015
  • This paper investigates the design of coupled inductor for minimum inductor current ripple in rapid traction battery charger systems. Based on the general circuit model of coupled inductor together with the operating principles of dc-dc converter, the relationship between the ripple size of inductor current and the coupling factor is derived under the different duty ratio. The optimal coupling factor which corresponds to a minimum inductor ripple current becomes -0.5, i.e. a complete inverse coupling without leakage inductance, as the steady-state duty ratio operating point approaches 1/3 or 2/3. In an opposite manner, the optimal coupling factor value of zero, i.e. zero mutual inductance, is required when the steady-state duty ratio operating point approaches either zero or one. Coupled inductors having optimal coupling factor can minimize the ripple current of inductor and battery current resulting in a reliable and efficient operation of battery chargers.

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Optimized Coupling Factor for Minimizing Ripple Current of Coupled Inductor under Variable Duty in Rapid Traction Battery Charger

  • Kang, Taewon;Chae, Beomseok;Kang, Tahyun;Suh, Yongsug
    • Proceedings of the KIPE Conference
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    • 2014.07a
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    • pp.335-336
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    • 2014
  • This paper investigates the design of coupled inductor for minimum inductor current ripple in rapid traction battery charger systems. Based on the general circuit model of coupled inductor together with the operating principles of dc-dc converter, the relationship between the ripple size of inductor current and the coupling factor is derived under the different duty ratio. The optimal coupling factor which corresponds to a minimum inductor ripple current becomes -1, i.e. a complete inverse coupling without leakage inductance, as the steady-state duty ratio operating point approaches 0.5. In an opposite manner, the optimal coupling factor value of zero, i.e. zero mutual inductance, is required when the steady-state duty ratio operating point approaches either zero or one. Coupled inductors having optimal coupling factor can minimize the ripple current of inductor and battery current resulting in a reliable and efficient operation of battery chargers.

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Selection of Coupling Factor for Minimum Inductor Current Ripple in Multi-winding Coupled Inductor Used in Bidirectional DC-DC Converters

  • Kang, Taewon;Suh, Yongsug
    • Journal of Power Electronics
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    • v.18 no.3
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    • pp.879-891
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    • 2018
  • A bidirectional dc-dc converter is used in battery energy storage systems owing to the growing requirements of a charging and discharging mode of battery. The magnetic coupling of output or input inductors in parallel-connected multi modules of a bidirectional dc-dc converter is often utilized to reduce the peak-to-peak ripple size of the inductor current. This study proposes a novel design guideline to achieve minimal ripple size of the inductor current under bidirectional power flow. The newly proposed design guideline of optimized coupling factor is applicable to the buck and boost operation modes of a bidirectional dc-dc converter. Therefore, the coupling factor value of the coupled inductor does not have to be optimized separately for buck and boost operation modes. This new observation is explained using the theoretical model of coupled inductor and confirmed through simulation and experimental test.

Analysis of the Output Ripple of the DC-DC Boost Charger for Li-Ion Batteries

  • Nguyen, Van-Sang;Tran, Van-Long;Choi, Woojin;Kim, Dae-Wook
    • Journal of Power Electronics
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    • v.14 no.1
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    • pp.135-142
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    • 2014
  • In the design of battery chargers, limiting the output ripple current according to the manufacturer's recommendation is important for reliable service and extended battery life. Ripple components can cause internal heating of the battery and thus reduce the service life of the battery. Care must be exerted in the design of the switching converter for the charge application through the accurate estimation of the output current ripple value. This study proposes a method to reduce the output current ripple of the converter and presents a detailed analysis of the output current ripple of the DC-DC boost converter to provide a guideline for the design of the battery charger.

Analysis on the Output Ripple of the Non-isolated Boost Charger for the Li-ion Battery

  • Nguyen, Van Sang;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2012.11a
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    • pp.46-47
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    • 2012
  • In the design of the battery charger it is important to limit the ripple current and voltage according to the manufacturer's recommendation for the reliable service and the extended life of the battery. However, it is often overlooked that these ripple components can cause internal heating of the battery, thereby reducing its service life. Thus the care must be taken in the design of the switching converter for the charge application through the accurate estimation of the output ripple values. In this research analysis on the output ripple of the dc-dc converter is detailed to provide a guideline for the design of the battery charger.

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Analysis of Generalized n-winding Coupled Inductor in dc-dc Converters

  • Kang, Taewon;Suh, Yongsug
    • Proceedings of the KIPE Conference
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    • 2017.07a
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    • pp.88-89
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    • 2017
  • This paper investigates the design of multi-winding coupled inductor for minimum inductor current ripple in rapid traction battery charger systems. Based on the general circuit model of multi-winding coupled inductor together with the operating principles of dc-dc converter, the relationship between the ripple size of inductor current and the coupling factor is derived under the different duty ratio. The optimal coupling factor which corresponds to a minimum inductor ripple current becomes -(1/n-1), i.e. a complete inverse coupling without leakage inductance, as the steady-state duty ratio operating point approaches 1/n, 2/n, … or (n1)/n. In an opposite manner, the optimal coupling factor value of zero, i.e. zero mutual inductance, is required when the steady-state duty ratio operating point approaches either zero or one.

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A Study on 3-level Interleaved Charger-Discharger for Uninterruptible Power Supplies (무정전전원장치용 3-레벨 인터리브드 충방전기에 대한 연구)

  • Koo, Tae-Geun;Lee, In-Hwan;Cho, Young-Hoon
    • The Transactions of the Korean Institute of Power Electronics
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    • v.22 no.6
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    • pp.535-542
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    • 2017
  • This paper proposes a simple 3-level interleaved charger-discharger for the uninterruptible power supply (UPS) with various combinations of battery cells. The proposed converter not only improves charging and discharging efficiency, but also reduces the physical volume and the cost. Furthermore, the converter also offers the capability of the neutral point voltage, so that more stable operation can be obtained. In addition, the proposed converter significantly reduces the ripple current of the battery inductor, thereby providing an expected life extension of the battery. Experimental results for a 300kVA UPS prototype verify the validity of the proposed converter. The proposed charger-discharger is suitable for UPSs and energy storage systems (ESSs) with wide input battery voltage ranges.

Bidirectional dc-to-dc Converter Employing Dual Inductor for Current Ripple Reduction (전류 리플 저감을 위한 듀얼 인덕터 방식의 양방향 dc-to-dc 컨버터)

  • Lee, Gi Yeong;Kang, Feel-soon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.4
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    • pp.531-537
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    • 2018
  • This paper propose a bidirectional dc-to-dc converter employing dual inductor for current ripple reduction. Conventional bidirectional dc-to-dc converter uses a single inductor for two different modes; boost and buck; therefore it is difficult to satisfy the optimized inductance value for each mode. To improve this problem, the proposed converter adds two switches, a diode, and one inductor. By proper switching of the additional switch, the proposed converter operates with a inductor in boost mode, but it works with dual inductor in buck mode. Hence in both modes the proposed bidirectional converter can be operated with optimized inductance values. Most of all the optimized inductance in buck mode can reduce the current ripple and its effective value(rms), which are directly related to the temperature increase resulted in short lifetime of battery. To verify the validity of the proposed approach, we first analyzes the operation of the proposed converter theoretically, and implement computer-aided simulations and experiments using a prototype.

A Non-Isolated Boost Charger for the Li-Ion Battery Suitable for the Fuel Cell Powered Laptop Computer

  • Nguyen, Van Sang;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2012.07a
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    • pp.177-178
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    • 2012
  • In spite of its compactness and lightness, conventioan boost converter is not preferred for the charge applications. In this paper, a non-isolated boost converter topology for the Li-Ion battery suitable for fuel cell powered laptop computer is proposed and analyzed. The proposed converter has an additional inductor at the output to reduce the output ripple current and voltage. This feature makes it suitable for the charger application by eliminating the disadvantages of the conventional non-isolated boost converter mentioned above.

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Analysis and Design of a Single-Phase Tapped-Coupled-Inductor Boost DC-DC Converter

  • Gitau, Michael Njoroge;Mwaniki, Fredrick Mukundi;Hofsajer, Ivan W.
    • Journal of Power Electronics
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    • v.13 no.4
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    • pp.636-646
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    • 2013
  • A single-phase tapped-inductor boost converter has been proposed previously. However, detailed characterization and performance analysis were not conducted. This paper presents a detailed characterization, performance analysis, and design expressions of a single-phase tapped-coupled-inductor boost converter. Expressions are derived for average and RMS input current as well as for RMS input and output capacitor current ripple. A systematic approach for sizing the tapped-coupled inductor, active switch, and output diode is presented; such approach has not been reported in related literature. This study reveals that sizing of the inductor has to be based on current ripple requirement, turns ratio, and load. Conditions that produce discontinuous inductor current are also discussed. Analysis of a non-ideal converter operating in continuous conduction mode is also conducted. The expression for the voltage ratio considering the coupling coefficient is derived. The suitability of the converter for high-voltage step-up applications is evaluated. Factors that affect the voltage boost ratio are also identified. The effects of duty ratio and load variation on the performance of the converter are also investigated. The theoretically derived characteristics are validated through simulations. Experimental results obtained at a low power level are included to validate the analytical and simulation results. A good agreement is observed among the analytical, simulation, and experimental results.