• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1990년도 춘계학술대회 논문집
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• pp.83-88
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• 1990

The study is concerned with the theoretical and experimental investigation of axisymmetric fluid pressure-drive hydronforming of sheet metal by forming over the die cavity. The rigid-plastic finite element method is employed to calculate the stress and strain distribution The effect of blank size and die radius is also studied in the finite element analysis. Experiments are carried out for hydroforming of cold rolled steel sheets under various process conditions. The computational results are compared with the experimental results for the forming pressure vs. pole displacement relations and strain distributions. Comparison has shown that theoretical predictions by the finite element method are in good agreement with the experimental observations. Thus, it is shown that the rigid-plastic finite element method is effectively used in the analysis of axisymmetric fluid pressure-driven hydroforming process.

• 한국정밀공학회지
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• 제7권2호
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• pp.28-38
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• 1990

The study is concerned with the theoretical and experimental investigation of axisymmetric fluid pressure-driven hydroforming of sheet metal by forming over the die cavity. The rigid-plastic finite element method is employed to calculate the stress and strain distribution. The effect of blank size and die radius is also studied in the finite element analysis. Experiments are carried out for hydroforming of cold-rolled steel sheets under various process conditions. The computational results are compared with the experimental results for the forming pressure vs. pole displacement relations and strain distributions. Comparison has shown that theoretical predictions by the finite element method are in good agreement with the experiment with the experimental observations. Thus, it is shown that the rigid-plastic finite element method is effectively used in the analysis of axisymmetric fluid pressure-driven hydroforming process.

• 소성∙가공
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• 제8권1호
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• pp.47-56
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• 1999

The governing functional in plastic deformation has to satisfy the incompressibility constraint. This incompressibility constraint imposed on velocity fields can be removed by introducing either Lagrange multiplier or the penalty constant into the functional. In this study, two-dimensional rigid plastic FEM programs using these schemes were developed. These two programs and DEFORM were applied in a cylinder upsetting and a closed die forging to compare the values of load, local mean stress and volume loss. As the results, the program using Lagrange multiplier obtained a more exact and stable solution, but it took more computational time than the program using the penalty constant. Therefore, according to user's need, one of these two programs can be chosen to simulate a metal forming processes.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1994년도 추계학술대회 논문집
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• pp.173-181
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• 1994

Process design is one of the most important fields in metal forming, where the finite element method has appeared a useful method for industrial applications. In this study, a program using the rigid plastic finite element has been developed for preform design in three-dimensional plastic deformation. The surface integration for calculation of the friction between die and workpiece has been implemented with care in numerical treatment. The developed program is applied to a precision coining process for designing an optimal punch.

• 대한기계학회논문집
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• 제15권1호
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• pp.169-178
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• 1991

본 연구에서는 평면 변형률 강소성 유한요소법을 이용하여 유한요소 수식화를 유도하고 금형이 해석저인 함수로 묘사되는 드로잉 공정을 해석하고, 금형이 해석적인 함수로 묘사되지 않는 실제적인 자동차 성형품의 드로잉 공정을 해석하여 기존의 결과 와 비교하여 본 방법의 타당성을 검토하였다.

• 대한기계학회논문집
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• 제14권3호
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• pp.571-580
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• 1990

본 연구에서는 축대칭 하이드로포밍 공정을 강소성 유한요소법을 이용하여 이 론적으로 해석하여 응력분포, 변형도 분포등을 구하였다.CNC 하이드로포밍프레스를 이용하여 냉간 압연강판에 대하여 실험을 수행하고 수치해석결과와 비교하고 이로부터 하이드로포밍의 성형성에 대하여 논의하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1998년도 춘계학술대회논문집
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• pp.246-249
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• 1998

In the present study, domain decomposition using the substructuring method is developed for the computational efficiency of the finite element analysis of metal forming processes. In order to avoid calculation of an inverse matrix during the substructuring procedure, the modified Cholesky decomposition method is implemented. As obtaining the data independence by the substructuring method, the program is easily parallelized using the Parallel Virtual Machine(PVM) library on a workstation cluster connected on networks. A numerical example for a simple upsetting is calculated and the speed-up ratio with respect to various domain decompositions and number of processors. Comparing the results, it is concluded that the improvement of performance is obtained through the proposed method.

• 대한기계학회논문집
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• 제13권6호
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• pp.1092-1103
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• 1989

본 논문에서는 기존의 금속성형의 유한요소해석에서 사용한 바 있는 기하적경 계조건을 직접 유한요소방정식에 대입하는 방법들을 비교검토하고 3차원박판성형에 적용하기 위하여 개선된 방법을 개발하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 춘계학술대회논문집
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• pp.120-123
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• 1999

The precision cold forging process for steering yoke of automobile has been analysed by using rigid-plastic finite element analysis code DEFORM-3D Also the experiment has been performed through the optimized process. Until now steering yoke has been largely manufactured by hot forging or welding of forged head and shaft parts because of technical difficulty. the study has shown successful results of the precision cold forging through the proper selection of the process.

• 소성∙가공
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• 제7권5호
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• pp.474-480
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• 1998

In the present study a domain decomposition scheme using the substructuring method is developed for the computational efficiency of the finite element analysis of metal forming processes. in order to avoid calculation of an inverse matrix during the substructuring procedure, the modified Cholesky decomposition method is implemented. As obtaining the data independence by the substructuring method the program is easily paralleized using the Parallel Virtual machine(PVM) library on a work-station cluster connected on networks. A numerical example for a simple upsetting is calculated and the speed-up ratio with respect to various number of subdomains and number of processors. The efficiency of the parallel computation is discussed by comparing the results.