• Title/Summary/Keyword: Rigid Polyurethane Foam

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A Study on the Density and Thermal Conductivity of Rigid Polyurethane Foam According to Mixing Amount (혼합 양에 따른 경질 폴리우레탄폼의 밀도 및 열전도율에 관한 연구)

  • Shin, Joung-Hyeon;Jo, Su-Yeon;Jung, Ui-In;Kim, Bong-Joo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.127-128
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    • 2021
  • Rigid urethane foam is widely applied because it is light and has superior insulation performance compared to insulation materials such as EPS or glass wool. However, it has the disadvantage of being vulnerable to fire. Therefore, in this study, before proceeding with the research to improve the fire resistance of the rigid polyurethane foam, we would like to investigate the change in density and thermal conductivity of the rigid polyurethane foam according to the change in the mixed weight of the main material and the curing agent. It was found that the density increased as the mixed weight increased. The thermal conductivity showed similar values overall. As for the density distribution, the central part was low and the outer part was high.

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A Study on Ignitability and Heat Release Rate Characteristics of Rigid Polyurethane Foam (경질 폴리우레탄폼의 착화성 및 열방출특성 연구)

  • 공영건;이두형
    • Fire Science and Engineering
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    • v.17 no.4
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    • pp.117-123
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    • 2003
  • In this study; the ignition and heat release rate characteristics of rigid polyurethane foam were investigated in accordance with setchkin ignition tester and cone calorimeter which is using oxygen consumption principle. In the ignition temperature study; flash-ignition temperature was $383^{\circ}C$-$390^{\circ}C$, self-ignition temperature was$ 493^{\circ}C$∼495$^{\circ}C$. The self-ignition temperature of rigid polyurethane foam was about $100^{\circ}C$ higher than the flash-ignition temperature. In the cone calorimeter study, the time to ignition of rigid polyurethane foam was faster as the external heat flux increase. In the same heat flux level, the time to ignition was faster as the density of rigid polyurethane foam decrease. Also the heat release rate was the largest value at the heat flux of /$50 ㎾\m^2$ and had a tendency of increase as the heat flux level and density increase. In the standpoint of time to ignition and heat release rate, the fire performance of rigid polyurethane foam was influenced by the applied heat flux level and density and the flashover propensity classified by Petrella's proposal was high.

A Study on the Standardization of the Polyurethane Soft Foam for Thermally Insulated Container (냉동 컨테이너용 경질 폴리우레탄 폼 단열재 표준연구)

  • Lee, Joon-Hyuk;Park, Yong-Geun;Joo, A-Ram;Jung, Yong-An;Lee, Soon-Hong
    • Journal of the Korean Society of Safety
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    • v.32 no.1
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    • pp.108-114
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    • 2017
  • According to an increase in demand for polyurethane soft foam for thermally insulated containers, the purpose of this study is based on redefining existing rigid polyurethane foam insulation KS standard which has been limited to building material-based authentication techniques. Since there are arising concerns of consumer rights and safety due to humidifier fungicides and urethane track incidents, there are elements to be further researched on rigid polyurethane foam insulation for refregerated containers. Thus, we reviewed the prior standards for rigid polyurethane foam insulation and verified the validity of certification testing method for the new standard with self-foamed polyurethane.

Crashworthy behaviour of rigid polyurethane foam under constant impact energy (동일 충격 에너지 조건에서의 발포 폴리우레탄의 충격특성에 관한 연구)

  • Munshi, Mahbubul Basit;Jeong, Kwang-Young;Choi, Young-Jong;Cheon, Seong-Sik
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.43-47
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    • 2007
  • Based on experimental impact testing data, due to changing of velocity and mass of the impactor simultaneously under constant impact energy, crashworthiness of polyurethane foam has been observed. Dynamic tests were carried out in an instrumented impact-testing machine. Also, modified Sherwood-Frost model was proposed to investigate the crashworthy behaviour of rigid polyurethane foam under the condition of constant impact energy.

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A Study on the Synthesis and Mechanical Characteristics of NATM Resin (HATM 수지의 합성 및 기계적 특성에 관한 연구)

  • Kim, Ki-Jun
    • Journal of the Korean Applied Science and Technology
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    • v.22 no.4
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    • pp.355-361
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    • 2005
  • The physical characteristics of polyurethane were examined by SEM, FT-IR tensile strength and mole % [NCO/OH]. Growing concerns in the environment-friendly architecture and public works have led to the development of solvent-free formulations that can be cured and foamed in air. Compared with general packing materials, this resin is much stronger in intensity and much longer in durability. Polyurethane foam resins were mainly composed of polyol, MDI, silicone surfactant, fillers, catalyst and blowing agent. The rigid foam of polyurethane in mechanical characteristics were due to chain extender and the increase of mole % [NCO/OH]. The change in the microstructure of polyurethane should be taken into account when considering the process of construction and durability through the polyurethane polymer resin in lots of industries.

Fire Retardancy of Recycled Polyurethane Foam Containing Phosphorus Compounds (인계화합물을 포함한 재활용 폴리우레탄폼의 난연성)

  • Chung, Yeong-Jin
    • Journal of the Korean Applied Science and Technology
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    • v.24 no.2
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    • pp.182-189
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    • 2007
  • Used polyurethane was chemically degraded by treatments with flame retardants such as tris(3-chloropropyl) phosphate (TCPP), triethyl phosphate (TEP), and trimethyl phosphate (TMP). The structure of degraded products (DEP) was analyzed by FT-IR and P-NMR and it turned out to be phosphorus containing oligourethanes. Rigid polyurethane foam was produced by using the degraded products (DEP) as flame retardants. The flammability of recycled rigid polyurethane was investigated. The recycled polyurethane shows a reduced flammability over virgin polyurethane. In order to evaluate flame retardant properties of the recycled polyurethane foams with various amounts of DEP, the combustion parameters of the foam was measured by a cone calorimeter. Scanning electron micrograph of recycled PU shows the same uniform cell morphology as virgin PU.

Improvement of Flame-Retardant Performance of Polyurethane Foam Coated with Water Glass (물유리코팅에 따른 폴리우레탄 폼의 난연성능 개선에 대한 연구)

  • Kim, Hyeong-Jun;Park, Jewon;Na, Hyein;Lim, Hyung Mi;Chang, Gabin
    • Fire Science and Engineering
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    • v.34 no.2
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    • pp.7-13
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    • 2020
  • In this study, water glass was applied as a coating material to a rigid polyurethane foam to improve the flame-retardant properties of the foam. The heat release rate of the cone calorimeter of the urethane foam, in which the inorganic water-glass coating layer was applied, decreased rapidly. The water glass coated on the polyurethane surface formed a glassy foam by foaming with water, which did not escape during the vitrification reaction when the foam or glass was heated. The glassy foam formed on the polyurethane foam became a fire-resistant insulation layer that inhibited the combustion of the polyurethane foam for more than 10 min. Water glass was found to improve the flame-retardant properties of the rigid polyurethane foam.

A Study on Foaming Characteristics of Polyurethane Reaction Injection Molding using Cup Foam Test (컵 발포시험을 이용한 폴리우레탄 반응사출성형의 발포 특성에 관한 연구)

  • Youn, J.W.;Kim, H.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.106-109
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    • 2008
  • Polyurethane has been one of the most important materials for automobile elastic parts such as bumper, head rest, instrument panel and so on since it covers very wide range of mechanical characteristics with low production costs. The process variables such as formulation of ingredients and mold temperature, mixing speed, etc. can affect the quality of produced polyurethane foams so that process conditions should be determined appropriately. In this study, foaming behaviors of semi-rigid polyurethane were investigated by conducting cup foam tests with 2 major process variables such as environmental temperature and blowing agent content.

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A Study on Foaming Characteristics of Polyurethane Depending On Environmental Temperature and Blowing Agent Content (반응온도와 발포제 함량에 따른 폴리우레탄 발포특성에 관한 연구)

  • Kim, H.S.;Youn, J.W.
    • Transactions of Materials Processing
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    • v.18 no.3
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    • pp.256-261
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    • 2009
  • Polyurethane has been one of the most important materials for automobile elastic parts such as bumper, head rest, instrument panel and so on since it covers very wide range of mechanical characteristics with low production costs. The processing variables such as formulation of ingredients and mold temperature, mixing speed, etc. can affect the quality of produced polyurethane foams so that process conditions should be determined appropriately. In this study, foaming behaviors of semi-rigid polyurethane were investigated by conducting cup foam tests with two major processing variables such as environmental temperature and blowing agent content. In addition, it was verified that processing conditions of real practice can be determined effectively by considering foaming characteristics obtained by the cup foam tests.

The Prediction of Time-Dependent Thermal Conductivity of Polyurethane Foam with Cell Gas Analysis (셀 가스분석을 이용한 우레탄폼의 열전도도 장기변화 예측)

  • Lee, Hyo-Jin;Chun, Jong-Han;Kim, Jin-Seon;Lee, Jin-Bok;Kang, Nam-Goo
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1367-1372
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    • 2009
  • A proprietary device is adopted to break out the membrane of cell in the rigid polyurethane foam. As it is known, the membrane of cell is hardly tearing-off thoroughly in a mechanical way due to both its elastic characteristic and micro sized pores. In this study, a novel experimental approach is introduced to burst out all gases inside the cells of the rigid polyurethane foam by abrasively grinding micro-cells completely into fine powder. The biggest advantage of this approach is to be capable of releasing all gases out from the cell even in the micro pores. As clearly reflected from the repeatability, the accuracy of the result is highly improved and high confidence in the data sets as well. For the measurements of not only gas composition but partial pressure for each gas simultaneously as well, a precision gas mass spectrometer is used in-line directly to the abrasive grinding device. To control the starting point of the polyurethane foam, all samples were prepared on site in the laboratory. Manufactured time is one of the most critical factors in characterization of cell gas composition because it is known that one of gas composition, especially, carbon dioxide, is diffused out dramatically in a short period of time as soon as it is foamed.

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