• Title/Summary/Keyword: Rigid Element

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Rigid Plasticity Finite Element Analysis of the Bending of Extrusion Product Using the Square dies (2차원평원 압출가공의 굽힘에 관한 강소성 유한요소 해석)

  • 박대윤
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.80-83
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    • 1999
  • Rigid Plasticity Finite Element Analysis is developed for the shapes of dead metal zone and the curving velocity distribution in the eccentric square dies extrusion. The shape of dead metal zone is defined as the boundary surface with the maximum friction constant between the deformable zone and the rigid zone. The curving phenomenon in the eccentric square dies is caused by the eccentricity of square dies. The deviated velocity is changed with the distance form the center of cross-section of the workpiece. The results show that the curving of products and the shapes of the dead metal zone are determined by Rigid Plasticity Finite Element Analysis and that the curvature of the extruded products increases with the eccentricity.

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Feasibility Study on Three-Dimensional Backward Tracing Scheme of Rigid-Plastic Finite Element Analysis (강-서성 유한요소 해석에서의 3차원 역추적 기법에 관한 연구)

  • 이진희;강범수;김병민
    • Transactions of Materials Processing
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    • v.4 no.3
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    • pp.267-281
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    • 1995
  • Preform design is one of the critical fields in metal forming. The finite element method(FEM) has been effective in designing preforms and process sequence, for which the backward tracing scheme of the rigid-plastic FEM has been explored. In this work a program using the backward tracing scheme by the rigid-plastic FEM is developed for three-dimensional plastic deformation, which is an extension of the scheme from two-dimensional cases. The calculation of friction between workpiece and die, and handling of boundary conditions during backward tracing require sophisticated treatment. The developed program is applied to upsetting of a rectangular block and to side pressing of a cylindrical workpiece. The results of the two applications show feasibility of the program on three-dimensional plastic deformation.

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Three-Dimensional Rigid-Plastic Finite Element Analysis of Nonsteady State Shaped Drawing Process (비정상상태 이형재 인발공정의 3차원 강소성 유한요소해석)

  • Kim, Ho-Chang;Choi, Young;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.7
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    • pp.119-128
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    • 1998
  • In this paper, nonsteady state shaped drawing process has been investigated using the three-dimensional rigid-plastic finite element method. In order to analyze the shaped drawing process, a method to define straight converging die considering straight die part, die radius part and bearing part has been proposed. In addition, the modeling of initial billet and the generation procedure of mesh system have been suggested. The three-dimensional rigid-plastic finite element simulation has been performed for a square sectional drawing process and its result has been confirmed in comparison with the existing experimental one. Also, for the same process conditions, the effect of perimeter ratio in the shaped drawing process has been investigated.

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A Development of the Coupled Model by Rigid and Solid Bodies for Discontinuous Structures (불연속체 구조물의 해석을 위한 강체-고체 복합모델의 개발)

  • 김승덕;정하선
    • Computational Structural Engineering
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    • v.11 no.4
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    • pp.169-176
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    • 1998
  • 불연속적 거동이 탁월한 벽식 프리캐스트 구조물을 해석하기 위한 방법으로 유한요소법과 강체요소법 등이 있으나, 이들 해석법은 접합부의 거동을 정확히 반영하지 못하고 있다. 본 연구에서는 패널은 강체적 거동을 하고, 판널과 판널 사이의 접합부는 고체적 거동을 가정하는 강체-고체 복합모델(Coupled Model by Rigid and Solid bodies)에 의한 해석법을 제안하며, 간단한 모델의 예를 통해 검증하였다.

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Consideration on the Results of Metal Forming Simulation Based on MINI-Elements (MINI-요소를 이용한 소성가공 공정 시뮬레이션 결과에 관한 고찰)

  • Lee Mincheol;Chung Sukhwan;Kwon Youngsam;Joun Mansoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.10
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    • pp.1475-1482
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    • 2004
  • In this paper, the rigid-viscoplastic finite element solutions obtained by MINI-elements based triangular elements and tetrahedral elements are compared with those obtained from numerically well-behaved rectangular and hexahedral elements. The theoretical background of the MINI-elements is introduced in detail and the rigid-viscoplastic finite element formulation is also given. Discussion on the results of the MINI-elements is made with emphasis on the effect of a stabilizer simplifying velocity-bubble coupled terms.

Rigid-Plastic Finite Element Analysis of Burr Formation at the Exit Stage in Orthogonal Cutting (2차원 절삭에서 공구이탈시 발생하는 버에 관한 강소성 유한요소해석)

  • 고대철;김병민;고성림
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.4
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    • pp.125-133
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    • 1998
  • The objective of this study is to propose a new approach for modelling of burr formation process during orthogonal cutting when the tool exits the workpiece. This approach is based on the rigid-plastic finite element method combined with the ductile fracture criterion and the element kill method. This approach is applied to orthogonal cutting process to predict the fracture location and the fracture angle as well as the cutting force. To validate this approach, orthogonal cutting tests inside SEM(scanning electron microscope) at very low speed are carried out using A16061-T6 to observe the behavior of the material during the chip and the burr formation. The results of the experiment are compared with those of the finite element simulation.

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Sectional Forming Analysis of Automobile Sheet Metal Parts by using Rigid-Plastic Explicit Finite Element Method (강소성 외연적 유한요소법을 이용한 자동차 박판제품의 성형공정에 대한 단면해석)

  • Ahn, D.G.;Jung, D.W.;Yang, D.Y.;Lee, J.H.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.3
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    • pp.19-28
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    • 1995
  • The explicit scheme for finite element analysis of sheet metal forming problems has been widely used for providing practical solutions since it improves the convergency problem, memory size and computational time especially for the case of complicated geometry and large element number. The explicit schemes in general use are based on the elastic-plastic modelling of material requiring large computation time. In the present work, rigid-plastic explicit finite element method is introduced for analysis of sheet metal forming processes in which plane strain normal anisotropy condition can be assumed by dividing the whole piece into sections. The explicit scheme is in good agreement with the implicit scheme for numerical analysis and experimental results of auto-body panels. The proposed rigid-plastic explicit finite element method can be used as robust and efficient computational method for prediction of defects and forming severity.

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Analysis of Deep Drawing of Planar Anisotropic Materials Using the Rigid- Plastic Finite Element Method (강소성 유한요소법을 이용한 평면 이방성 재료의 디프 드로잉 해석)

  • 김형종;김동원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.2
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    • pp.248-258
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    • 1992
  • Three-dimensional rigid-plastic finite element formulation based on the membrane theory was described and a computer program for large deformation analysis was developed. In the formulation, normal and planar anisotropy of sheet material and rotation of the principal axes of anisotropy was taken into consideration. Sheet metal was assumed to be rigid-plastic material obeying Hill's quadratic yield criterion and its associated flow rule. Deep drawing process, as a preliminary test, for normal anisotropic material was analyzed in order to examine the validity of developed finite element program. The results were consistent with the existing finite element solutions or experimental data. The present study was mainly concerned with the influence of planar anisotropy on deformation behaviour. Finite element analysis and experiment were carried out for the whole process of deep drawing of planar anisotropic material. The computational and experimental results on the shape of ear, strain distribution and punch load were in good agreement.

Development of $5^{th}$ percentile female finite Element Model for Crashworthiness Simulation - Part I Articulated Rigid Body Model (충돌 안전도 해석을 위한 $5^{th}$ percentile 성인 여성 유한요소 모델 개발 - Part I 다물체 동력학 모델 개발)

  • 나상진;최형연;이진희
    • Journal of Biomedical Engineering Research
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    • v.25 no.4
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    • pp.277-282
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    • 2004
  • In order to investigate the small female occupant behavior and accompanying injury mechanisms in vehicular trash event, a finite element model of $5^{th}$ percentile female has been developed. The model consists of articulated rigid body, which represents the morphology of small female body, and internal components with anatomical details. Articulated rigid body model serves as a basic platform for joining the detail internal skeletons and organs, while itself can be used for representing the overall kinematics of small female occupant. The modeling details such as anthropometry and finite element structure as well as validation results for the articulated rigid body model are introduced in this paper. The second part of the modeling, i.e. the internal components with anatomical details of small female are presented in subsequent part II of the paper.

Nonlinear time-varying analysis algorithms for modeling the behavior of complex rigid long-span steel structures during construction processes

  • Tian, Li-Min;Hao, Ji-Ping
    • Steel and Composite Structures
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    • v.18 no.5
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    • pp.1197-1214
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    • 2015
  • There is a great difference in mechanical behavior between design model one-time loading and step-by-step construction process. This paper presents practical computational methods for simulating the structural behavior of long-span rigid steel structures during construction processes. It introduces the positioning principle of node rectification for installation which is especially suitable for rigid long-span steel structures. Novel improved nonlinear analytical methods, known as element birth and death of node rectification, are introduced based on several calculating methods, as well as a forward iteration of node rectification method. These methods proposed in this paper can solve the problem of element's 'floating' and can be easily incorporated in commercial finite element software. These proposed methods were eventually implemented in the computer simulation and analysis of the main stadium for the Universiade Sports Center during the construction process. The optimum construction scheme of the structure is determined by the improved algorithm and the computational results matched well with the measured values in the project, thus indicating that the novel nonlinear time-varying analysis approach is effective construction simulation of complex rigid long-span steel structures and provides useful reference for future design and construction.