• Title/Summary/Keyword: Rice Processing Complex

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Study on the Incinerating Treatment of Rice Hull Produced by RPC and Its Heat Utilization (미곡종합처리장 발생 왕겨폐기물의 소각처리 및 연소열의 활용에 관한 연구)

  • 진영덕;장동일;장동순;김만수;장홍희
    • Journal of Biosystems Engineering
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    • v.20 no.3
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    • pp.250-261
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    • 1995
  • This study has been performed to develop an agricultural waste incinerator to combust the rice hull originated from RPC with the typical disposal treatment capacity of 30kg/h and to test performance of the developed incinerator. Experimental results are summarized as following. 1. The optimum feed rate of rice hull of the incinerator is 30kg/h with air ratio of 1.5. 2. The contents of $SO_2$ in flue gas is maximum 18ppm(when rice hull feed rate was 20kg/h and air ratio of 1.5), minimum 7ppm(when rice hull feed rate was 30kg/h and air ratio of 1.5) and average 11ppm. So there is no environmental pollution problem for the incinerating treatment of rice hull of the RPC. 3. The temperature of water of heat exchanger are $53^{circ} C$ and $62^{circ} C$ with water flow rate $3{ell}/min$ and $1.5{ell}/min$ at the optimum combustion condition, respectively. 4. According to theoretical energy calculation, the energy from rice hull combustion may be amounted as much as 80%~190% of energy supplied by kerosene required by RPC.

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Development of an Internet-based Monitoring System of a Rice Processing Complex (미곡 도정공장의 인터넷 기반 감시시스템 개발)

  • Yan, T.Y.;Chung, J.H.
    • Journal of Biosystems Engineering
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    • v.29 no.3
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    • pp.243-250
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    • 2004
  • 본 연구에서는 국내 미곡도정공장의 도정기계 작동상태와 가공된 발 품질의 원격감시를 위해서 인터넷기반 감시시스템을 개발하고자 하였다. 인터넷 감시시스템은 Laboratory Virtual Instrument Engineering Workbench(Lab VIEW)를 이용하여 개발되었으며 Hypertext Transfer Protocol(HTTP)을 제공할 수 있는 중앙서버, 현장제어용 Programmable logic controller (PLC) 및 각종 센서 등으로 구성되었다. 비상상태를 대비하기 위하여 도정기계를 원격으로 제어(ON/OFF)할 수 있도록 제어알고리즘을 설계하였다. 개발된 인터넷기반 감시시스템은 미곡 도정공장에 설치한 모든 도정기계의 작동상태, 백미 탱크내의 백미 무게와 백미의 온도 및 평형상대습도를 실시간으로 감시할 수 있었으며, 원격으로 측정한 백미탱크내의 평형온도 및 평형상대습도를 이용하여 백미의 함수율도 예측할 수 있었다. 거리 및 인터넷속도에 의해 발생된 시간지연의 측정과 원격으로 수집된 자료의 검증을 통해 인터넷 감시시스템의 성능을 평가하였다. 인터넷상의 시간지연(서울-광주간)은 약 1.2$\pm$0.2s 이었다.

Optimal Design and Development of a Rice Mill Pilot Plant by Computer Simulation -Simulation of a Rice Mill Pilot Plant- (컴퓨터 시뮬레이션에 의한 미곡 도정공장의 적정설계 및 개발(I) -미곡 도정 시스템의 시뮬레이션-)

  • 정종훈;김보곤
    • Journal of Biosystems Engineering
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    • v.20 no.1
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    • pp.47-57
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    • 1995
  • Rice Processing Complex(RPC) have being constructed with a rice mill plant and a facility of drying and storage to overcome problems caused by UR and to produce good quality of rice. An optimal design of a rice mill plant was required to successfully construct and operate it. The development of a simulation model was essential to the design of a rice mill plant. So, all the objectives of this study were to develop a simulation model for the design of a rice mill plant and to develop and evaluate the rice mill system. In this study the simulation model was developed to design a rice mill plant using SLAMSYSTEM, one of simulation languages. The results of this study were as followings. 1. A simulation model was developed with SLAMSYSTEM to represent the processes of a rice mill plant. The simulation model was used to design a rice mill pilot plant with the capacity of 0.5 ton per hour. The rice mill pilot plant was analyzed by the model with alternatives. 2. In the simulation the rice mill system was much influenced by the separating efficiency of a brown rice separator. Especially, the bottleneck of grain flow occurred at the buffer tank for brown rica. separator under 50% separating efficiency of brown rice separator. Hence, as the alternative simulation was conducted under 60% , 70% separating efficiency of brown rice separator, the bottleneck of the system could be minimized at the 60% separating efficiency of brown rice separator. 3. In the alternative simulation the bottleneck of the system was minimized under the hulling capacity of 1 t/h and 60% separating efficiency of brown rice separator with the capacity of 1 t/h. Under such a condition the max. weight of waiting entities at buffer tanks was less 250kg. So, the capacities of the buffer tanks were determined in the basis of simulation results. 4. The milled rice recovery and head rice recovery of the milling system were 74% and 92% in the simulation, respectively. These results of simulation almost corresponded to those of actual rice mill plants. The developed simulation model could be well applied to design a rice mill plant.

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Post Harvest Technology for High Quality Rice (고품질 쌀 생산을 위한 수확 후 관리기술)

  • 김동철
    • Proceedings of the Korean Society of Postharvest Science and Technology of Agricultural Products Conference
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    • 2002.08a
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    • pp.54-63
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    • 2002
  • Post-harvest technology for rice was focused on in-bin drying system, which consists of about 100, 000 facilities in 1980s. The modernized Rice Processing Complex (RPC) and Drying Storage Center (DSC) became popular for rice dry, storage, process and distribution from 1990s. However, the percentage of artificial drying for rice is 48% (2001) and the ability of bulk storage is about 15%. Therefore it is necessary to build enough drying and bulk storage facilities. The definition of high quality rice is to satisfy both good appearance and good taste. The index for good taste in rice is a below 7% of protein, 17-20% of amylose, 15.5-16.5% of moisture contents and high concentration of Mg and K. To obtain a high quality rice, it is absolutely needed to integrate high technologies including breeding program, cropping methods, harvesting time, drying, storing and processing methodologies. Generally, consumers prefer to rice retaining below b value of 5 in colorimetry, and the whiteness, the hardness and the moisture contents of rice are in order of consumer preference in rice quality. By selection of rice cultivars according to acceptable quality, the periods between harvesting time and drying reduced up to about 20 days. Therefore it is necessary to develop a low temperature grain drying system in order to (1) increase the rate of artificial rice drying up to 85%, (2) keep the drying temperature of below 45C, (3) maintain high quality in rice and (4) save energy consumption. Bulk storage facilities with low temperature storage system (7-15C) for rice using grain cooler should be built to reduce labor for handling and transportation and to keep a quality of rice. In the cooled rice, there is no loss of grain quality due to respiration, insect and microorganism, which results in high quality rice containing 16% of moisture contents all year round. In addition, introducing a low temperature milling system reduced the percentage of broken rice to 2% and increased the percentage of head rice to 3% because of proper hardness of grain. It has been noted that the broken rice and cracking reduced significantly by using low pressure milling and wet milling. Our mission for improving rice market competitiveness goes to (1) produce environment friendly, functional rice cultivars, (2) establish a grade standard of rice quality, (3) breed a new cultivar for consumer oriented and (4) extend the period of storage and shelf life of rice during postharvest.

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Automatic Management System for Rough Rice Stored and Dried in Bin -Automatic Management Device for Drying and Storage of Rough Rice- (원형철제빈용 벼 자동관리 장치 개발(I) -벼의 건조저장 자동관리장치 개발-)

  • Keum, D.H.;Han, J.W.;Kim, H.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2003.02a
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    • pp.112-117
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    • 2003
  • 우리나라의 미곡종합처리장(Rice Processing Complex, RPC)은 1991년 시범사업으로 2개소가 설치된 이래 2002년 말 현재 328개소가 설치 운영되고 있다. 현재 RPC는 벼의 수확 후 처리공정을 일관화 한 시설일 뿐만 아니라 쌀 유통의 중심시설로 성장하였다. RPC의 건조시설은 대부분이 열풍건조와 상온통풍건조를 조합하여 사용할 수 있도록 설계되어 있다. 열풍건조에는 순환식건조기와 연속식건조기가 이용되고 있으며, 상온통풍건조에는 원형철제빈(사일로)이 주로 이용되고 있으며 일부 사각빈이 이용된다. 원형철제빈은 벼의 건조와 저장을 겸용하고 있다. (중략)

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DEVELOPMENT of CONTINUOUS GRAIN DRYER

  • Kim, Y.H.;Cho, Y.K.;Cho, K.H.;Keum, D.H.;Han, C.S.;Han, J.K.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.396-404
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    • 2000
  • Post harvest processes for rice include drying, storage and processing. Drying has a great effect on the quality of the grain. The existing rice centers are with the ill equipped, especially with drying and storage facilities. The rice harvesting has bully mechanized, a large volume of rice with high moisture content are taken to the rice processing complex(RPC). Three, the need for drying and storage facilities becomes more urgent. At present the daily drying capacity of RPC can't exceed over 40~50 M/T. Therefore new technology and facilities for a high quality and main efficient drying should be introduced one such technology is the continuous flow drying system. This research, aims to test performance efficiency the mixed continuous flow grain dryer was whose daily drying capacity is 100 M/T. The results of the performance tests of the dryer are shown as follows; (1) The temperature distribution of the drying modules were measured by a temperature recorder. The fifth module showed the highest value, followed by the seventh and the third. (2) When the intake air temperature was $55^{circ}C$, the drying rates were 1.7 and 2.6%, wb/pass in the exhaust temperatures of 20 and $22^{circ}C$. And when the intake air temperature was $60^{circ}C$, the drying rates were 1.7 and 2.3%, wb/pass in the exhaust temperatures of 22 and $25^{circ}C$. (3) The average increased rate of cracked grains after the drying process was 0.7% which is below the tolerance limit (2.0%) of the continuous grain dryer.

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Towards Real Time Detection of Rice Weed in Uncontrolled Crop Conditions (통제되지 않는 농작물 조건에서 쌀 잡초의 실시간 검출에 관한 연구)

  • Umraiz, Muhammad;Kim, Sang-cheol
    • Journal of Internet of Things and Convergence
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    • v.6 no.1
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    • pp.83-95
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    • 2020
  • Being a dense and complex task of precisely detecting the weeds in practical crop field environment, previous approaches lack in terms of speed of processing image frames with accuracy. Although much of the attention has been given to classify the plants diseases but detecting crop weed issue remained in limelight. Previous approaches report to use fast algorithms but inference time is not even closer to real time, making them impractical solutions to be used in uncontrolled conditions. Therefore, we propose a detection model for the complex rice weed detection task. Experimental results show that inference time in our approach is reduced with a significant margin in weed detection task, making it practically deployable application in real conditions. The samples are collected at two different growth stages of rice and annotated manually

A Development of the Humidity Sensor and Controller Using High Frequency Resistance Method for Hopper-Scale (호퍼스케일용 고주파 저항방식의 습도센서 및 컨트롤러 개발)

  • 서양오;이창근;이동철;홍연찬
    • Proceedings of the IEEK Conference
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    • 2000.06e
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    • pp.163-166
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    • 2000
  • This paper describes the principle of humidity sensor using high frequency resistance method for Hopper-Scale that is used in RPC(Rice processing Complex) which is spreaded out in domestic, and we also understand the principle and specificity of controller and humidity sensor. After artworking the humidity sensor and controller circuit, we measure the humidity of the designed system. In this progress, we suggested substitute parts which are easy to get in domestic and also we could propose correct method of humidity detection.

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Post-Harvest Traceability System of Grain (곡물의 수확후 이력관리시스템)

  • Lee, Hyo-Jae;Kim, Oui-Woong;Ahn, Jae-Whan;Han, Jae-Woong;Kim, Hoon
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.11 no.2
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    • pp.161-168
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    • 2018
  • In this study, IT based traceability system which is able to measure weight and moisture content of grain in the post-harvest process of intake, drying, storage and milling was developed in RPC(Rice processing complex). Measured information of weight, moisture content, yield, loss and quality was saved in the DB sever. Simultaneously, lot No. was generated and connecting to quality and traceability information. Also, automatic control system with MMI(Man Machine Interface) and yield and inventory control system(YICS) for grain was developed for the traceability system by applying the TCP/IP communication. In addition, simulation of system was performed for evaluation in RPC.