• Title/Summary/Keyword: Rib Structure

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High Reliability Design for New Concept Machining Center (신개념 머시닝센터의 신뢰성 향상 설계기술)

  • Lee, Chan-Hong;Kim, Yang-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.8
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    • pp.894-903
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    • 2011
  • In this paper, the capability index is introduced in order to improve the reliability of new concept machine tools and the method to improve the machine accuracy from the analysis of cutting process, statistical methodology and influence factors are proposed. In addition, the rib structure of bed and column in machine tools is analyzed by using the thermal impact method in order to analogize the rib pattern which has the small thermal deformation under thermal boundary condition. In the analysis of column rib structure, thermal boundary condition is separated to heat conduction and heat transfer to appropriate real boundary condition. Finally, performance chart of bed and column rib structure is provided for designer to estimate each rib pattern and select rib structure appropriating to thermal condition.

Thermal Characteristic Estimation of NC Machining Center Bed following Rib Structure (리브 구조에 따른 머시닝센터 베드의 열적 특성 평가)

  • Kim, Yang-Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.746-752
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    • 2010
  • Rib structure has been used to bed and column of machine tool to heighten weight stiffness ratio, cost performance and weight saving. In this paper the bed rib structure was estimated with thermal characteristics. Using superposition principle, machine tool designer can describe every complicated heat generation in the machine tool thermal source. As thermal characteristics, thermal deformation of guide rail and column and Maximum-minimum temperature variation were selected. The size, configuration and direction against the thermal loading surface operated to the thermal characteristics. The DB chart was made following rib structure estimating thermal characteristics. With superposition principle and DB chart, machine tool designer can prognosticate the thermal characteristics without FEM analysis to every bed rib structure.

A study on the effect of support structure of steel rib in partitioning excavation of tunnel (터널 상·하반 분할 굴착 시 강지보재 지지구조 효과에 대한 연구)

  • Kim, Ki-Hyun;Kim, Yeon-Deok;Hwang, Beoung-Hyeon;Choi, Yong-Kyu;Kim, Sang-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.5
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    • pp.543-561
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    • 2020
  • This paper is the result of the study on the effect of the support structure of the tunnel steel rib. In tunnel excavation, the top and bottom half excavation methods result in subsidence of steel rib reinforcement due to insufficient support of steel rib reinforcement when the ground is poor after excavation. The foundation of the steel rib installed in the upper half excavates the bottom part of the base, causing the subsidence to occur due to various effects such as internal load and lateral pressure. As a result, the tunnel is difficult to maintain and its safety is problematic. To solve these problems, steel rib support structures have been developed. For the purpose of verification, the behavior of the supporting structure is verified by model experiments reduced to shotcrete and steel rib material similarity, the numerical analysis of ΔP and ΔP generated by bottom excavation by Terzaghi theoretical equation. As a result, it was found that the support structure of 20.100~198.423 kN is required for the 10~40 m section of the depth for each soil of weathered soil~soft rock. In addition, as a result of the reduced model experiment, a fixed level of 50% steel rib deposit of steel rib support structure was installed. The study shows that the installation of steel rib support structures will compensate for uncertainties and various problems during construction. It is also thought that the installation of steel rib support structure will have many effects such as stability, economy, and air reduction.

A study on the fiber orientation and mechanical characteristics of injection molded fiber-reinforced plastic for the rigidity improvement of automotive parts (자동차 부품의 강성 보강을 위한 섬유강화 플라스틱 사출성형품의 섬유 배향 및 기계적 특성에 관한 연구)

  • Eui-Chul Jeong;Yong-Dae Kim;Jeong-Won Lee;Seok-Kwan Hong;Sung-Hee Lee
    • Design & Manufacturing
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    • v.16 no.4
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    • pp.24-33
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    • 2022
  • Fiber-reinforced plastics(FRPs) have excellent specific stiffness and strength, so they are usually used as automotive parts that require high rigidity and lightweight instead of metal. However, it is difficult to predict the mechanical properties of injection molded parts due to the fiber orientation and breakage of FRPs. In this paper, the fiber orientation characteristics and mechanical properties of injection molded specimens were evaluated in order to fabricate automotive transmission side covers with FRPs and design a rib structure for improvement of their rigidity. The test molds were designed and manufactured to confirm the fiber orientation characteristics of each position of the injection molded standard plate-shaped specimens, and the tensile properties of the specimens were evaluated according to the injection molding conditions and directions of specimens. A gusset-rib structure was designed to improve the additional structural rigidity of the target products, and a proper rib structure was selected through the flexural tests of the rib-structured specimens. Based on the evaluation of fiber orientation and mechanical characteristics, the optimization analyses of gate location were performed to minimize the warpage of target products. Also, the deformation analyses against the internal pressure of target product were performed to confirm the rigidity improvement by gusset-rib structure. As a result, it could be confirmed that the deformation was reduced by 27~37% compared to the previous model, when the gusset-rib structure was applied to the joining part of the target products.

Dynamic Response Property according to Natural Frequency Ratio between Dome Structure and Substructure (상부 돔구조와 하부구조간의 고유진동수비에 따른 동적응답특성)

  • Lee, Young-Rak;Kim, Kwang-Il;Kang, Joo-Won
    • Journal of Korean Association for Spatial Structures
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    • v.15 no.2
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    • pp.113-120
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    • 2015
  • This study investigate the dynamic response changes of rib dome structure according to property changes of Substructure. Eigenvalue analysis is conducted in first natural frequency of rib dome versus substructure and searched in the dominant mode of horizontal and vertical direction. Resonance frequency by each first natural frequency of the rib dome structure, substructure and total structure is applied for a seismic wave. That is analyzed about maximum displacement response ratio and maximum acceleration response ratio.

Optimal Design of Long-fiber Composite Cover Plate with Ribs (리브를 가진 장섬유 복합재료 커버 플레이트의 최적설계)

  • Han, Min-Gu;Bae, Ji-Hun;Lee, Sung-Woo;Chang, Seung-Hwan
    • Composites Research
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    • v.30 no.1
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    • pp.65-70
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    • 2017
  • Carbon fiber reinforced composites have light weight and high mechanical properties. These materials are only applicable in limited shape structure cause by complex curing process and low drapability. To solve this problem, Long Fiber Prepreg Sheet (LFPS) has been proposed. In this research, electric device cover plate was selected and designed by using LFPS. Before the design process, we analyzed the target structure to which the rib structures were applied. And 8-inch tablet PC product was selected. For FE analysis, simple loading and boundary conditions were applied. Stiffness of rib structure was investigated according to the rib pattern and shape changes. Rib pattern and shape were selected based on fixed volume condition analysis results. And uneven rib width model was selected for the best case whose deflection was reduced 6~10% than uniform rib model.

Optimization of Vacuum Cleaner Handle Using Approximate Model and NSGA-II (근사 모델과 NSGA-II를 이용한 진공청소기 손잡이 근사최적설계)

  • Yun, Minro;Lee, Jongsoo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.1
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    • pp.30-35
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    • 2017
  • The major parts of a vacuum cleaner are molded. The vacuum cleaner works in multi-load conditions. Therefore, the designer needs to optimize the structure and injection molding conditions simultaneously. Here, the main factor of design is the rib shape and thickness. The greater the rib thickness, the greater the stiffness of the structure. However, it causes an increase in weight. On the other hand, the lower the rib thickness, the greater the increase in the injection pressure. However, the weight will be reduced. Therefore, the designer needs to optimize the rib shape and thickness for structure stiffness and injection molding. In order to solve this problem, we propose an optimization method using D.O.E and a response surface model, which is a multi-objective optimization method using the multi-objective genetic algorithm.

Experimental investigation into brick masonry arches' (vault and rib cover) behavior reinforced by FRP strips under vertical load

  • Takbash, Majid Reza;Morshedi, Abbas Ali Akbarzadeh;Sabet, Seyyed Ali
    • Structural Engineering and Mechanics
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    • v.67 no.5
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    • pp.481-492
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    • 2018
  • The current experimental study is the reinforcement of the simple curvature vault masonry structures. In this study, we discuss complex structure include vault and rib cover with two radii and actual dimensions under a vertical load. The unreinforced structure data were compared with analysis data. The analysis data are in good agreement with experimental data. In the first experiment, a structure without reinforcement is tested and according to the test results, the second structure was reinforced using the carbon polymer fibers and the same test is done to see the effects of reinforcement. Based on the test results of the first structure, the first cracks are created in the vault. Moreover, the reinforcement with carbon fibers will increase the loading capacity of the structure around 35%.

A Numerical Analysis on the Diaphragm and Cutout Structures for Improvement of Structure Performance in Orthotropic Steel Decks (강바닥판 구조성능 개선을 위한 보강재 설치에 관한 매개변수해석)

  • Shin, Jae-Choul;An, Ju-Og
    • Journal of the Korean Society of Hazard Mitigation
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    • v.9 no.1
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    • pp.41-47
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    • 2009
  • Transverse rib web of orthotropic steel decks is highly susceptible to stress concentration due to out-of-plane and oil canning deformation caused by longitudinal rib distortion. In particular, stress concentrations are observed in the crossing point of longitudinal rib-transverse rib-deck plate, and cutout parts of transverse rib. The main objective of this study is to improve structure performance and to reduce the stress concentration of aforementioned susceptible parts. It is known that the installation of diaphragm alleviates stress concentrations between crossing point ant cutout. The influence of transverse rib placement and cutout width on stress concentrations was thoroughly investigated through numerical analyses. The numerical result showed that diaphragms produce the structural details for improved structure performance, when the transverse rib was placed in the same location with diaphragms. In any case, it is certain that the installation of diaphragms has more advantageous than the case without diaphragms in terms of structure performance of orthotropic steel decks. In this study, the distance ratio($y_i/y_{total}$) is defined as the ratio of the distance($y_{total}$) between the deck plate and longitudinal rib bottom to the distance($y_i$) between the deck plate and crossing point of longitudinal rib-transverse rib in cutout part. It has been found that the optimal distance ratio was 0.85 from the numerical simulation.