• 산업공학
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• 제24권1호
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• pp.87-96
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• 2011

In this paper, we address an optimization problem for minimizing the inspection and rework cost in an inspection-rework system, which forms a network of nodes including a K-stage inspection system, storage areas for items, a source inspection shop, and a re-inspection shop. We assume that (n, 0) acceptance sampling is performed in the source inspection shop and that only 100(1-r)% of items of rejected lots are re-inspected in the re-inspection shop. Since all the nodes are interrelated, in order to formulate our steady-state objective function, we make a steady-state network flow analysis between nodes, and derive both the steady-state amount of flows between nodes and the steady-state fraction defectives by solving a nonlinear balance equation. Finally we provide some fundamental properties and an enumeration procedure for determining the optimal values of (K, r) which both minimizes our objective function and attains a given target average outgoing quality.

• 대한조선학회논문집
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• 제55권1호
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• pp.66-74
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• 2018

In order to evaluate the precision degree of the blocks on the dock, the shipyards recently started to use the point cloud approaches using the 3D scanners. However, they hesitate to use it due to the limited time, cost, and elaborative effects for the post-works. Although it is somewhat traditional instead, they have still used the electro-optical wave devices which have a characteristic of having less dense point set (usually 1 point per meter) around the contact section of two blocks. This paper tried to expand the usage of point sets. Our approach can estimate the rework time to weld between the Pre-Erected(PE) Block and Erected(ER) block as well as the precision of block construction. In detail, two algorithms were applied to increase the efficiency of estimation process. The first one is K-mean clustering algorithm which is used to separate only the related contact point set from others not related with welding sections. The second one is the Concave hull algorithm which also separates the inner point of the contact section used for the delayed outfitting and stiffeners section, and constructs the concave outline of contact section as the primary objects to estimate the rework time of welding. The main purpose of this paper is that the rework cost for welding is able to be obtained easily and precisely with the defective point set. The point set on the blocks' outline are challenging to get the approximated mathematical curves, owing to the lots of orthogonal parts and lack of number of point. To solve this problems we compared the Radial based function-Multi-Layer(RBF-ML) and Akima interpolation method. Collecting the proposed methods, the paper suggested the noble point matching method for minimizing the rework time of block-welding on the dock, differently the previous approach which had paid the attention of only the degree of accuracy.

• 한국정보디스플레이학회:학술대회논문집
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• 한국정보디스플레이학회 2003년도 International Meeting on Information Display
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• pp.421-424
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• 2003

An AP plasma technology has been developed for the application of dry cleaner, PR ashing and PI rework in the large glass size. The technology is cost effective, environment friendly, and best fits for coming generation LCD production since the design is easily scalable to bigger size glasses. Surface cleaning results based on the contact angle study has been presented for $5^{th}$ generation LCD bare glass. PR ashing results and various parametric studies have been also presented.

• 국제학술발표논문집
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• The 6th International Conference on Construction Engineering and Project Management
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• pp.109-110
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• 2015

This paper presents a computational method that identifies an exact set of optimal overlap rates between critical activities to meet job site specific needs by using rework cost-slope. The procedures to compute the exact solution are provided in peudocode algorithm. The method is coded into Exact Concurrent Construction Scheduling system that allows practitioners to make more informed decision in accordance with the site-specific condition involved in the overlapping of critical activities. Test cases verify the validity of the computational method and the usability of the system.

• 한국산학기술학회논문지
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• 제15권10호
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• pp.6289-6295
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• 2014

BGA 또는 SMD 형태를 갖는 반도체 칩을 인쇄회로 기판에 장착/제거 등의 수리작업에 사용되는 리워크 시스템은 작업 대상물의 손상을 줄이기 위해 열풍 토출구의 온도를 정밀하게 제어할 필요가 있다. 본 논문에서는 비선형 시스템인 리워크 시스템의 열풍 온도 제어를 위해 TSK 퍼지 규칙으로 구성되는 퍼지 PID 제어기 설계 방법을 제시한다. 먼저 제안하는 제어기의 설계 알고리즘을 제시하고, 리워크 시스템에 적용하여 제어기를 설계하는 과정을 보인다. 제안한 제어기의 성능을 확인하기 위하여 온도 제어를 실험한 결과, 제안 방법의 최소자승오차는 9.44로서 일반적으로 사용하는 PID 제어기를 사용한 경우의 오차인 15.88보다 설정온도에 잘 수렴함을 보였다.

• 한국건축시공학회지
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• 제12권2호
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• pp.169-182
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• 2012

In the past, a strategic management of work demands has been increasingly challenged to design-build (DB) firms. Such a management is capable of providing sufficient profitable impact of a project on them. Total project profit is mainly related to actual resources, work completion time, amount of rework, and costs. The degree of recycling work packages in the DB project delivery system is used as a measure of the quality of the performed work. However, there are few models available to evaluate the impact of a demand management strategy on the DB firms and to predict its behavior. We propose a decision-making support model as an aid for assessing the amount of rework and for predicting project profit resulting in a convincible demand management strategy. This model is constructed by using a dynamic feedback approach that can analyze the problems arising in complex managerial systems. For the purpose of illustration, widely acceptable strategies were applied into the model to explore their impacts on the DB firms. The results indicate that the model is helpful for the managers in selecting the most appropriate demand management strategy for successfully achieving their objectives.

• 한국경영과학회지
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• 제28권3호
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• pp.49-60
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• 2003

In this paper, we study the joint design of sampling inspections and service capacities for multi-products. Products of different defect rates which are either deterministic or random variables are supplied in batches after sampling inspection and rework. When supplied, all defective products that have not been inspected in batches are uncovered through total inspection and returned to service. We identify the optimal inspection policies and service capacities for multi-products reflecting the relationships between inspection rework costs and service provision costs. We also develope a marginal allocation algorithm for the optimal allocation of the limited total service capacity to products as well as inspection quantities.

• 대한산업공학회지
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• 제27권1호
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• pp.11-17
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• 2001

We consider the M/G/1 with Bernoulli feedback, where the served customers wait in the feedback queue for rework with probability p. It is important to decide the moment of dispatching in feedback systems because of the dispatching cost for rework. Up to date, researches have analyzed for the instantaneous-dispatching model or the case that dispatching epoch is determined by the state of feedback queue. In this paper we deal with a dispatching model whose dispatching epoch depends on main queue. We adopt supplementary variable method for our model and a numerical example is given for clarity.

• Management Science and Financial Engineering
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• 제13권2호
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• pp.141-157
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• 2007

In this paper, we address a design problem and a case study of a K-stage back-light-unit(BLU) inspection system, which is composed of K stages, each of which includes an inspection process and a rework process. Assuming the type I, II errors and the inspection-free policy for items classified as good, we determine the smallest integer of K which can achieve a given target defective rate. If K does not exist, holding the current values of the type I, II errors, we search reversely the defective rate of an assembly line and the defective rate of a rework process, to meet the target defective rate. Our formulae and methodology based on a K-stage inspection system could be applied and extended to similar situations with slight modification.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2017년도 춘계 학술논문 발표대회
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• pp.264-265
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• 2017

This paper aims to analyze relations between design errors prevented by building information modeling (BIM)-based design validation and their impacts in order to identify critical consideration factors for successfully implementing BIM-based design validation in the architecture, engineering, and construction (AEC) projects. More than 800 design errors detected by BIM-based design validation in two BIM-based projects in South Korea are categorized according to its causes and work types. The relations between causes and work types of design errors and project delay, cost overrun, low quality, and rework generation that can be caused by the errors are analyzed through conducting logistic regression. Characteristics of each design error are analyzed by conducting face-to-face interviews with practitioners in the two BIM-based projects. As the results, the impacts of design error causes on predicting project delay, cost overrun, low quality, and rework generation were the highest.