• Title/Summary/Keyword: Resin-based composite

검색결과 311건 처리시간 0.029초

자동차용 마찰재에 함유된 세라믹분말의 함량에 따른 마찰특성 (Friction Characteristics of Automotive Friction Materials with Ceramic Powder Contents)

  • 이용진;류재경;김택남
    • 한국재료학회지
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    • 제19권7호
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    • pp.403-406
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    • 2009
  • The friction characteristics of automotive brake friction materials that contained different ceramic content were investigated. Several kinds of raw materials, such as resin-based binder, reinforcing fiber, friction restraint, abrasive, and filling materials were mixed, pressed, and heated in order to make the brake friction materials. The contents of SiC and $BaSO_4$ changed from 5 vol% to 20 vol%, respectively. In addition to this, the content of $Al_2O_3$ adjusted from 1 vol% to 16 vol%. The surface morphology of the SiC containing sample appeared rough while more debris was observed when the contents of SiC increased. This implies that the SiC containing brake composite was not adequate for the automobile. However, the relatively smooth surface was observed in samples that contained the $Al_2O_3$. But the roughness was low with a content of 11 vol% $Al_2O_3$ compared to the other samples. This is consistent with the abrasive properties of the samples. In the case of $BaSO_4$ containing samples, the smoothes surface was observed in the contents of 15 vol% $BaSO_4$. Thus, it was concluded that the 11 vol% $Al_2O_3$ and 15 vol% $BaSO_4$ containing composite would be the optimum content for the brake composite. Similar to the results of the surface morphology, the abrasion resistance consistently decreased when the content of SiC increased. On the contrary, the sample that contained 11 vol% $Al_2O_3$ and 15 vol% $BaSO_4$ showed the highest abrasion resistance compared to the other samples.

The influence of nano-silica on the wear and mechanical performance of vinyl-ester/glass fiber nanocomposites

  • Sokhandani, Navid;Setoodeh, AliReza;Zebarjad, Seyed Mojtaba;Nikbin, Kamran;Wheatley, Greg
    • Advances in nano research
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    • 제13권1호
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    • pp.97-111
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    • 2022
  • In the present article, silica nanoparticles (SNPs) were exploited to improve the tribological and mechanical properties of vinyl ester/glass fiber composites. To the best of our knowledge, there hasn't been any prior study on the wear properties of glass fiber reinforced vinyl ester SiO2 nanocomposites. The wear resistance is a critical concern in many industries which needs to be managed effectively to reduce high costs. To examine the influence of SNPs on the mechanical properties, seven different weight percentages of vinyl ester/nano-silica composites were initially fabricated. Afterward, based on the tensile testing results of the silica nanocomposites, four wt% of SNPs were selected to fabricate a ternary composite composed of vinyl ester/glass fiber/nano-silica using vacuum-assisted resin transfer molding. At the next stage, the tensile, three-point flexural, Charpy impact, and pin-on-disk wear tests were performed on the ternary composites. The fractured surfaces were analyzed by scanning electron microscopy (SEM) images after conducting previous tests. The most important and interesting result of this study was the development of a nanocomposite that exhibited a 52.2% decrease in the mean coefficient of friction (COF) by augmenting the SNPs, which is beneficial for the fabrication/repair of composite/steel energy pipelines as well as hydraulic and pneumatic pipe systems conveying abrasive materials. Moreover, the weight loss due to wearing the ternary composite containing one wt% of SNPs was significantly reduced by 70%. Such enhanced property of the fabricated nanocomposite may also be an important design factor for marine structures, bridges, and transportation of wind turbine blades.

응력장을 이용한 직교적층 탄소섬유/에폭시 복합재 적층판의 모드 I 균열 특성 연구 (The Study on the Characteristics of Mode I Crack for Cross-ply Carbon/Epoxy Composite Laminates Based on Stress Fields)

  • 강민송;전민혁;김인걸;우경식
    • Composites Research
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    • 제32권6호
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    • pp.327-334
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    • 2019
  • 층간분리는 복합재 적층판에서 발생하는 특수한 파손 모드이다. 유한요소해석기법을 활용하여 균열 성장방향이 확실히 예측되는 일방향 복합재 적층판의 층간분리 거동과 관련된 많은 수치적 연구가 수행되었다. 반면에 여러 방향으로 적층된 복합재 적층판의 층간분리는 층간 균열 뿐 만 아니라 기지재료 파손 및 섬유 브릿징을 수반하는 층내 균열이 발생한다. 또한 층간 균열과 층내 균열이 불규칙적인 비율로 나타나고 층내 균열도 임의의 각도로 성장한다. 이러한 직교적층 복합재 적층판의 균열 성장 방향에 대한 예측은 확정론적 해석 방법 보다는 확률론적 해석 방법이 유리하다. 본 논문에서는 직교적층 탄소섬유/에폭시 복합재 적층판에 모드 I 하중이 가해질 때 균열 경로를 분석하여 향후 확률론적 해석의 기반 자료로 사용할 수 있는 확률 데이터를 수집하고 분석하였다. 직교이방성 재료의 균열선단에서의 응력장 해석결과를 활용하여 균열 성장 방향을 분석할 수 있는 두 가지 기준을 제안하였다. 제안한 방법을 이용하여 직교적층 탄소섬유/에폭시 복합재 적층판의 균열 성장 방향을 정성적, 정량적으로 분석하고 실험값과 비교분석하였다.

Tricalcum-silicate 기반 치수복조제의 미세누출 및 상아질 전단결합강도 비교 (Comparison of the Microleakage and Shear Bond Strength to Dentine of Different Tricalcium Silicate-based Pulp Capping Materials)

  • 김미리;조완선;지명관;이상호;이난영
    • 대한소아치과학회지
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    • 제46권1호
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    • pp.76-84
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    • 2019
  • 이 연구의 목적은 3종의 수복재료와 3종의 tricalcium-silicate 기반 치수복조제의 미세누출을 평가하고, 이들 치수복조제와 상아질 사이의 전단결합강도를 비교하는 것이다. 수복재료로는 복합레진(CR), 레진강화형 글래스아이오노머 시멘트(RMGI), 그리고 전통적인 글래스아이오노머 시멘트(GIC)를, 치수복조제로는 TheraCal $LC^{(R)}$(TLC), $Biodentine^{(R)}$ (BD), 그리고 $ProRoot^{(R)}$ white MTA (WMTA)을 사용했다. 소의 절치에 5급와동을 형성하여 이를 적용하는 치수복조제와 수복재료에 따라 9개의 그룹으로 분류하고 0.5% fuchsin 용액을 이용한 염색침투법을 시행했다. 각 표본을 절단하고 입체현미경으로 관찰해 미세누출 정도를 평가했다. 아크릴 레진에 소 절치의 임상적 치관을 매몰한 후 수평으로 절단해 준비한 표본을 임의로 3그룹으로 나누었다. 표본의 상아질에 그룹별로 TLC, BD, 그리고 WMTA 블록을 적용한 후 universal testing machine을 이용해 전단결합강도를 측정했다. 미세누출은 TLC + GIC, TLC + RMGI, TLC + CR, 그리고 BD + GIC 그룹에서 가장 적었고, WMTA + RMGI와 WMTA + CR 그룹에서 가장 많았다. 전단결합강도는 WMTA 그룹에서 다른 그룹보다 통계적으로 유의하게 낮은 것으로 나타났다.

해초 나노섬유가 황마섬유 강화 복합재료의 기계적 물성에 미치는 영향 (Investigation of the Effect of Seaweed Nanofibers in Jute Fiber-reinforced Composites as an Additive)

  • 김재철;이동우;송정일
    • Composites Research
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    • 제31권6호
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    • pp.398-403
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    • 2018
  • 최근 플라스틱 폐기물로 인한 환경오염, 미세플라스틱의 생태계 교란 및 인체축적이 큰 문제로 떠오르고 있다. 이를 대체하기 위하여 친환경 수지 및 천연섬유 기반의 복합재료가 개발되어 왔으나 합성섬유 기반의 복합재료에 비하여 기계적 물성이 크게 떨어진다는 단점이 있다. 본 연구에서는 천연섬유인 황마섬유(jute fiber)의 기계적 물성을 향상시키기 위하여 해초로부터 친환경 나노섬유를 추출 후 첨가제로 사용하였다. 핸드 레이업 공정을 이용하여 복합재료를 제조하였으며, 인장, 굽힘, 낙추충격시험을 통하여 나노섬유가 천연섬유 복합재료의 기계적 물성 향상에 효과적임을 확인할 수 있었다.

나노/마이크로 에폭시 복합체의 전기적, 열적특성 분석 (Analysis of electrical, thermal characteristic of Nano/Micro Epoxy composite)

  • 정의환;윤재훈;임기조;정수현
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2010년도 하계학술대회 논문집
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    • pp.99-99
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    • 2010
  • Polymer nanocomposite has been attracting much attention as a new insulation material, since homogeneous dispersion of nm-sized inorganic fillers can improve various properties significantly. In this paper, various kinds of epoxy based nanocomposites were made and AC breakdown strength of Nano-TiO2 and micro-silica filler mixture of epoxy based composites were studied by sphere to sphere electrode. Moreover, nano- and micro-filler combinations were adopted as an approach toward practical application of nanocomposite insulation materials. Nano-TiO2 particle size is about 10nm and composites ratio was resin (100) : hardener (82) : accelerator (1.5). AC breakdown test was performed at room temperature (25 [$^{\circ}C$], 80 [$^{\circ}C$] and 100 [$^{\circ}C$] in the vicinity of Tg (90[$^{\circ}C$]). And thermal conductivity were measured by ASTM-D5470.

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Vibrational characteristics of multi-phase nanocomposite reinforced circular/annular system

  • Zhou, Changlin;Zhao, Yi;Zhang, Ji;Fang, Yuan;Habibi, Mostafa
    • Advances in nano research
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    • 제9권4호
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    • pp.295-307
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    • 2020
  • The vibrational characteristics of Multi-Phase Nanocomposite (MPC) reinforced annular/circular plate under initially stresses are presented using the state-space formulation based on three-dimensional elasticity theory (3D-elasticity theory) and Differential Quadrature Method (DQM). The MPC reinforced annular/circular plate is under initial lateral stress and composed of multilayers with Carbon Nanotubes (CNTs) uniformly dispersed in each layer, but its properties change layer-by-layer along the thickness direction. The State-Space based Differential Quadrature Method (SS-DQM) is presented to examine the frequency behavior of the current structure. Halpin-Tsai equations and fiber micromechanics are used in the hierarchy to predict the bulk material properties of the multi-scale composite. A singular point is investigated for modeling the circular plate. The CNTs are supposed to be randomly oriented and uniformly distributed through the matrix of epoxy resin. Afterward, a parametric study is done to present the effects of various types of sandwich circular/annular plates on frequency characteristics of the MPC reinforced annular/circular plate using 3D-elasticity theory.

Improvement of Electrical and Thermal Characteristics of Nano-Micro Epoxy Composite

  • Cho, Sung-Hoon;Kim, Yu-Min;Kwon, Jung-Hun;Lim, Kee-Joe;Jung, Eui-Hwan;Lee, Hung-Kyu;Shin, Pan-Seok
    • Transactions on Electrical and Electronic Materials
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    • 제12권4호
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    • pp.160-163
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    • 2011
  • Polymer nanocomposite has been attracting more attention as a new insulation material because homogeneous dispersion of nano-sized inorganic fillers can improve various properties significantly. In this paper, various kinds of epoxy-based nanocomposites were made, and the AC breakdown strengths of Nano filler and micro-$SiO_2$ filler mixtures of epoxy-based composites were analyzed using sphere-to-sphere electrodes. Moreover, nano- and microfiller combinations were investigated as an approach to practical application of nanocomposite insulation materials. Its composition ratio was 100 (resin):82 (hardener):1.5 (accelerator). AC breakdown tests were performed at room temperature ($25^{\circ}C$), $80^{\circ}C$, and $100^{\circ}C$ in the vicinity of $T_g$ ($90^{\circ}C$). Thermal conductivity was measured using TC-30.

FRP 복합재료의 온도변화 및 제작인자별 비선형 전단거동 조사 (An Investigation on the Nonlinear Shear Behavior of FRP Composites Considering Temperature Variation and Fabricating Parameters)

  • 정우영;황진섭
    • 대한토목학회논문집
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    • 제33권3호
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    • pp.833-841
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    • 2013
  • 복합재료의 경우 다양한 재료에 따라 제작이 가능하며 이들 완성재료의 경우 다양한 재료특성을 나타낸다. 이 연구는 건설용 FRP복합재료의 재료특성 중 선형거동이 뚜렷이 나타나는 인장, 압축과는 달리 비선형 거동이 발생되는 전단거동 특성에 대한 실험적 연구로서 ASTM D4255 규정에 의한 2-Rail 전단시험 방법을 토대로 각각의 시편들을 제작, 실험결과를 분석하였다. 고려된 실험변수로는 함침 수지류의 종류와 섬유 체적비, 섬유배열 방향 및 온도 특성, 공장용 생산제품의 균질성 등을 고려하였다. 섬유배열 방향에 따른 특성조사의 경우 섬유 배열방향을 $0^{\circ}$, $30^{\circ}$, $45^{\circ}$, $60^{\circ}$로 각각 시편을 제작하였으며, 온도에 따른 외부환경 변화에 의한 FRP재료의 전단거동을 조사하기 위하여 실험온도를 $25^{\circ}C$, $40^{\circ}C$, $60^{\circ}C$, $80^{\circ}C$로 각각 고려하여 시험을 수행하였다. 이 연구를 통하여 대부분의 복합재료 시편에서 비선형 전단거동이 확인되었으며 비닐에스테르수지를 사용하고, 높은 섬유체적비와 $45^{\circ}$의 섬유배열방향을 가진 시편에서 비선형 전단거동이 가장 두드러지게 나타나는 것으로 조사되었다. 온도변화에 따른 실험결과의 경우, 온도가 증가함에 따라 전단 내 비선형 거동의 감소가 나타났으며 공장용 제작제품의 경우 hand lay-up 제작시편에 비하여 비선형 전단거동이 비교적 동등하게 나타냈다.

Influence of Resin-Infiltrated Time on Wood Natural Materials Using Conventional/Air-Coupled Ultrasound Waves

  • Park, Je-Woong;Kim, Do-Jung;Kweon, Young-Sub;Im, Kwang-Hee;Hsu, David K.;Kim, Sun-Kyu;Yang, In-Young
    • 비파괴검사학회지
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    • 제29권3호
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    • pp.235-241
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    • 2009
  • Composite wood materials are very sensitive to water and inspection without any coupling medium of a liquid is really needed to wood materials due to the permeation of coupling medium such as water. However, air-coupled ultrasound has obvious advantages over water-coupled experimentation compared with conventional C-scanner. In this work, it is desirable to perform contact-less nondestructive evaluation to assess wood material homogeneity. A wood material was nondestructively characterized with non-contact and contact modes to measure ultrasonic velocity using automated data acquisition software. We have utilized a proposed peak-delay measurement method. Also through transmission mode was performed because of the main limitation for air-coupled transducers, which is the acoustic impedance mismatch between most materials and air. The variation of ultrasonic velocity was found to be somewhat difference due to air-coupled limitations over conventional scan images. However, conventional C-scan images are well agreed with increasing the resin-infiltrated time as expected. Finally, we have developed a measurement system of an ultrasonic velocity based on data acquisition software for obtaining ultrasonic quantitative data for correlation with C-scan images.