• Title/Summary/Keyword: Resin three-dimensional printing

Search Result 39, Processing Time 0.03 seconds

Evaluation of marginal and internal fit of metal copings fabricated by selective laser melting (SLM 방식으로 제작한 도재관 금속하부구조물의 변연 및 내면 적합도 평가)

  • Sung-Ryung Bae;Ha-Bin Lee;Mi-Jun Noh;Ji-Hwan Kim
    • Journal of Technologic Dentistry
    • /
    • v.45 no.1
    • /
    • pp.1-7
    • /
    • 2023
  • Purpose: To evaluate the marginal and internal fit of metal coping fabricated by a metal three-dimensional (3D) printer that uses selective laser melting (SLM). Methods: An extraoral scanner was used to scan a die of the prepared maxillary right first molar, and the coping was designed using computer-aided design software and saved as an stereo lithography (STL) file. Ten specimens were printed with an SLM-type metal 3D printer (SLM group), and 10 more specimens were fabricated by casting the castable patterns output generated by a digital light processing-type resin 3D printer (casting the 3D printed resin patterns [CRP] group). The fit was measured using the silicon replica technique, and 8 points (A to H) were set per specimen to measure the marginal (points A, H) and internal (points B~G) gaps. The differences among the groups were compared using the Mann-Whitney U-test (α=0.05). Results: The mean of marginal fit in the SLM group was 69.67±18.04 ㎛, while in the CRP group was 117.10±41.95 ㎛. The internal fit of the SLM group was 95.18±41.20 ㎛, and that of the CRP group was 86.35±32 ㎛. As a result of statistical analysis, there was a significant difference in marginal fit between the SLM and CRP groups (p<0.05); however, there was no significant difference in internal fit between the SLM group and the CRP group (p>0.05). Conclusion: The marginal and internal fit of SLM is within the clinically acceptable range, and it seems to be applicable in terms of fit.

A Study of Three-dimensional evaluation of the accuracy of resin provisional restorations fabricated with the DLP printer (DLP 프린터로 제작된 레진 임시수복물의 3차원적 정확도 평가)

  • Kang, Wol;Lee, Hee-Kyung
    • Journal of Technologic Dentistry
    • /
    • v.42 no.1
    • /
    • pp.35-41
    • /
    • 2020
  • Purpose: The purpose of this study was to evaluate the accuracy of the DLP 3D printer by conducting 3-dimensional assesment of resin provisional restorations. Methods: The first premolar of the maxillary was prepared for the abutment. The abutment was scanned by using a scanner. The provisional restoration was designed by using CAD software. A total of 16 resin provisional restorations were produced using ZD200 and Veltz DLP 3D printer. Scanning was done of resin provisional restorations and 3-dimensional measurement was conducted for accuracy. The mean (SD) of RMS was reported for each group. Independent t-test was used to assess the statistical significance of the results. All analyses were done using SPSS 22.0. Results: The mean ± SD of RMS value for the accuracy of the resin provisional restorations that was fabricated by using ZD200 and Veltz DLP 3D printer were 50.85.±4.64㎛ and 70.33±6.31㎛. Independent t-test showed significant differences between groups(p<0.001). Conclusion: The resin provisional restorations made with DLP 3D printers showed clinically acceptable accuracy.

Understanding Three-dimensional Printing Technology, Evaluation, and Control of Hazardous Exposure Agents (3D 프린팅 기술의 이해, 유해 인자 노출 평가와 제어)

  • Park, Jihoon;Jeon, Haejoon;Oh, Youngseok;Park, Kyungho;Yoon, Chungsik
    • Journal of Korean Society of Occupational and Environmental Hygiene
    • /
    • v.28 no.3
    • /
    • pp.241-256
    • /
    • 2018
  • Objectives: This study aimed to review the characteristics of three-dimensional printing technology focusing on printing types, materials, and health hazards. We discussed the methodologies for exposure assessment on hazardous substances emitted from 3D printing through article reviews. Methods: Previous researches on 3D printing technology and exposure assessment were collected through a literature review of public reports and research articles reported up to July 2018. We mainly focused on introducing the technologies, printing materials, hazardous emissions during 3D printing, and the methodologies for evaluation. Results: 3D printing technologies can be categorized by laminating type. Fused deposition modeling(FDM) is the most widely used, and most studies have conducted exposure assessment using this type. The printing materials involved were diverse, including plastic polymer, metal, resin, and more. In the FDM types, the most commonly used material was polymers, such as acrylonitrile-butadiene-styrene(ABS) and polylactic acids(PLA). These materials are operated under high-temperature conditions, so high levels of ultrafine particles(mainly nanoparticle size) and chemical compounds such as organic compounds, aldehydes, and toxic gases were identified as being emitted during 3D printing. Conclusions: Personal desktop 3D printers are widely used and expected to be constantly distributed in the future. In particular, hazardous emissions, including nano sized particles and various thermal byproducts, can be released under operation at high temperatures, so it is important to identify the health effects by emissions from 3D printing. Furthermore, appropriate control strategies should be also considered for 3D printing technology.

Comparison between mechanical properties and biocompatibility of experimental 3D printing denture resins according to photoinitiators (광개시제에 따른 실험용 3D 프린팅 의치상 레진의 기계적 성질과 생체적합성 비교)

  • Park, Da Ryeong;Son, Ju lee
    • Journal of Technologic Dentistry
    • /
    • v.42 no.4
    • /
    • pp.355-361
    • /
    • 2020
  • Purpose: In this study, we added two kinds of photoinitiators (CQ and TPO) to prepare two kinds of denture base resins (Bis-GMA series and UDMA series) for three-dimensional (3D) printing to compare and analyze their mechanical and biological properties and to find the optimal composition. Methods: Control specimens were made using the mold made of polyvinyl siloxane of the same size. Light curing was performed twice for 20 seconds on both the upper and lower surfaces with LED (light emitting diode) light-curing unit (n=10). Experimental 3D printing dental resins were prepared, to which two photoinitiators were added. Digital light processing type 3D printer (EMBER, Autodesk, CA, USA) was used for 3D printing. The specimen size was 64 mm×10 mm×3.3 mm according to ISO 20795-1. The final specimens were tested for flexural strength and flexural modulus, and MTT test was performed. Furthermore, one-way analysis of variance was performed, and the post-test was analyzed by Duncan's test at α=0.05. Results: The flexural strength of both Bis-GMA+CQ (97.12±6.47 MPa) and UDMA+TPO (97.40±3.75 MPa) was significantly higher (p<0.05) in the experimental group. The flexural modulus in the experimental group of UDMA+TPO (2.56±0.06 GPa) was the highest (p<0.05). MTT test revealed that all the experimental groups showed more than 70% cell activity. Conclusion: The composition of UDMA+TPO showed excellent results in flexural strength, flexural modulus, and biocompatibility.

Wear of 3D printed and CAD/CAM milled interim resin materials after chewing simulation

  • Myagmar, Gerelmaa;Lee, Jae-Hyun;Ahn, Jin-Soo;Yeo, In-Sung Luke;Yoon, Hyung-In;Han, Jung-Suk
    • The Journal of Advanced Prosthodontics
    • /
    • v.13 no.3
    • /
    • pp.144-151
    • /
    • 2021
  • PURPOSE. The purpose of this in vitro study was to investigate the wear resistance and surface roughness of three interim resin materials, which were subjected to chewing simulation. MATERIALS AND METHODS. Three interim resin materials were evaluated: (1) three-dimensional (3D) printed (digital light processing type), (2) computer-aided design and computer-aided manufacturing (CAD/CAM) milled, and (3) conventional polymethyl methacrylate interim resin materials. A total of 48 substrate specimens were prepared. The specimens were divided into two subgroups and subjected to 30,000 or 60,000 cycles of chewing simulation (n = 8). The wear volume loss and surface roughness of the materials were compared. Statistical analysis was performed using one-way analysis of variance and Tukey's post-hoc test (α=.05). RESULTS. The mean ± standard deviation values of wear volume loss (in mm3) against the metal abrader after 60,000 cycles were 0.10 ± 0.01 for the 3D printed resin, 0.21 ± 0.02 for the milled resin, and 0.44 ± 0.01 for the conventional resin. Statistically significant differences among volume losses were found in the order of 3D printed, milled, and conventional interim materials (P<.001). After 60,000 cycles of simulated chewing, the mean surface roughness (Ra; ㎛) values for 3D printed, milled, and conventional materials were 0.59 ± 0.06, 1.27 ± 0.49, and 1.64 ± 0.44, respectively. A significant difference was found in the Ra value between 3D printed and conventional materials (P=.01). CONCLUSION. The interim restorative materials for additive and subtractive manufacturing digital technologies exhibited less wear volume loss than the conventional interim resin. The 3D printed interim restorative material showed a smoother surface than the conventional interim material after simulated chewing.

Development of Office Type SFF System (UV Curing 공정을 이용한 오피스용 SFF System 개발)

  • Kwon, Jeong-Jae;Cho, Hyun-Taek;Baek, Yung-Jong;Kim, Dong-Soo
    • Proceedings of the KSME Conference
    • /
    • 2007.05a
    • /
    • pp.1400-1403
    • /
    • 2007
  • The 3DP(three dimensional printing) technology is one of the SFF(solid freeform fabrication) technologies which has recently come into a spotlight due to its suitability to various field. A manufacturing process of product is using many pattern formation technology. The 3DP technology uses multi nozzle that can fabricate three dimensional object of high speed and accuracy. In this paper, we introduce a development of the office type solid freeform fabrication system. This system is used UV resin and multi-piezo head.

  • PDF

A Study for The Effect of Variation of Resin Content on The Rheological Characteristics of Ink Vehicle (수지의 함량 변화에 따른 잉크 비히클의 유변학적 특성에 관한 연구)

  • Bang, Jong-Gwan;Kim, Sung-Bin;Kim, Tae-Hwan;Lee, Kyu-Il
    • Journal of the Korean Graphic Arts Communication Society
    • /
    • v.23 no.2
    • /
    • pp.117-128
    • /
    • 2005
  • Printing inks are basically dispersions of solid pigment particles in a vehicle. Pigment flocculation and/or colloidal aggregates created by thixotrope additives form a three- dimensional network in the inks. This structure complicates the flow behaviour of inks. However, if the internal structure is formed under control, the printing process will benefit from it because the ink must satify rheological requirements over a very wide range of shear conditions. The presence of internal structure results in the following prominent non-Newtonian rheological properties: viscoelasticity, yield stress, shear thinning and thixotropy. If the components of printing inks were changed, the rheological characteristics such as viscosity, yield stress, viscoelasticity and tack value were considerably varied. Thus, in this paper, the effects of changing the content of rosin modified phenolic resin on rheological properties of the vehicle will be studied. For that, the rheological properties were found by flow, yield stress, creep and oscillation measurements using Bohlin C-VOR Rotational Rheometer. And Emulsion rheology and its microstructure will be investigated.

  • PDF

A Study of 3D Printing of Self-Customization Cast by Using Fused Deposition Modeling Technique of ABS Resin (ABS 수지의 용융적층조형방식에 의한 자가 맞춤형 부목의 3차원 출력 사례 연구)

  • Seoung, Youl-Hun
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.16 no.9
    • /
    • pp.6019-6026
    • /
    • 2015
  • In this study, we have tried to use 3D-printing technology, which is very useful for small amount production and individual personalization manufacturing to produce a cast customized by individual. To do this, we have made casts by the 3D printer in the method of fused deposition modeling technique using ABS(acrylonitrile butadiene styrene) resin which is thermoplastic plastics. The computed tomography of human hand part was used as the modeling of the cast and it was designed to circulate air well. As a result, an individual personalized cast that fitted well with the model part was produced. In addition, we could get more excellent radiography from the cast than the existing cast. In conclusion, this study of 3D-printing could be used as basic data when a similar designed structure in fused deposition modeling technique by ABS resin is printed out.

Design and Analysis of Aluminum Melting Machine in Fused Deposition Modeling Method (압출 적층 방식의 알루미늄 용융기의 설계 및 해석)

  • Lee, Hyun-Seok;Na, Yeong-Min;Kang, Tae-Hun;Park, Jong-Kyu;Park, Tae-Gone
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.14 no.4
    • /
    • pp.62-72
    • /
    • 2015
  • Interest in three-dimensional (3D) printing processes has grown significantly, and several types have been developed. These 3D printing processes are classified as Selective Laser Sintering (SLS), Stereo-Lithography Apparatus (SLA), and Fused Deposition Modeling (FDM). SLS can be applied to many materials, but because it uses a laser-based material removal process, it is expensive. SLA enables fast and precise manufacturing, but available materials are limited. FDM printing's benefits are its reasonable price and easy accessibility. However, metal printing using FDM can involve technical problems, such as suitable component supply or the thermal expansion of the heating part. Thus, FDM printing primarily uses materials with low melting points, such as acrylonitrile butadiene styrene (ABS) or polylactic acid (PLA) resin. In this study, an FDM process for enabling metal printing is suggested. Particularly, the nozzle and heatsink for this process are focused for stable printing. To design the nozzle and heatsink, multi-physical phenomena, including thermal expansion and heat transfer, had to be considered. Therefore, COMSOL Multiphysics, an FEM analysis program, was used to analyze the maximum temperature, thermal expansion, and principal stress. Finally, its performance was confirmed through an experiment.