• Title/Summary/Keyword: Residual metals

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TIG Welding Characteristics of Stainless Steel by Design of Experiment (실험계획법에 의한 스테인레스강의 TIG용접특성)

  • Chung, Joong Gyo;Park, Kyoung Do;Kang, Dae Min
    • Journal of Power System Engineering
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    • v.18 no.3
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    • pp.106-111
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    • 2014
  • Welding is very popular method for joining two or more metals. However, welding causes residual stress and distortion and these give a bad influence to the structure strength. In this paper, TIG welding technique was performed to investigate the joint characteristics of AISI321 steel. For its evaluation, the orthogonal array method and variance analysis were applied with three factors of electric current, travel speed and argon gas and also three levels of each factor to tensile tests for optimum design. From the results, the increaser weld speed the narrower bead width and the lower weld penetration. The increaser electric current the brighter argon gas and the wider bead width. Also weld speed influenced most on the tensile strength and presumption range of tensile strength at optimal condition from reliability 95% was estimated to $635.02{\pm}14.64$. In addition the increaser weld speed and electric current the fracture occurred around bead vicinity.

Impact Damage on Brittle Materials with Small Spheres (I) (취성재료의 소구충돌에 의한 충격손상 (I))

  • U, Su-Chang;Kim, Mun-Saeng;Sin, Hyeong-Seop;Lee, Hyeon-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.93-100
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    • 2001
  • Brittle materials are very weak for impact because of typical characteristics which happen to be easily fractured with low fracture toughness and crack sensitivity. When brittle materials are subjected to impact due to small spheres, high contact pressure is occurred to impact surface and then local damage on specimen is developed, since there are little plastic deformations due to contact pressure compared to metals. This local damage is a dangerous factor which gives rise to final fracture of structures. In this research, the crack propagation process of soda lime glass by impact of small sphere is explained and the effects of the constraint conditions of impact spheres and materials for the material damage were studied by using soda-lime glass. that is the effects for the materials and sizes of impact ball, thickness of specimen and residual strength. Especially, this research has focused on the damage behavior of ring crack, cone crack and several kinds of cracks.

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An Evaluation of Three Dimensional Finite Element Model on the Strength Prediction of Particles Reinforced MMCs (입자강화형 금속복합재료의 강도 예측에 관한 3차원 유한요소 모델의 평가)

  • 강충길;오진건
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.124-138
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    • 1998
  • Particles reinforced MMCs have many advantages over monolithic metals including a higher specific modulus, higher specific strength, better properties at elevated temperatures and better wear resistance. SiC$_p$/A16061 composites have good results in its mechanical properties. This work investigates SiC$_p$/A16061 composites in the microscopic view and compares the analytical results with the experimental ones. The discrepancy of the material properties between the reinforced particle, SiC$_p$, and the matrix material, A16061 appears to be so significant. Especially the coefficient of thermal expansion(CTE) of A16061 is 5 times larger than that of SiC$_p$. Thermal residual stress in MMCs is induced at high temperatures. The shape of particle is various but the theoretical model is not able to consider the nonuniform shape. Particle distribution is not homogeneous in experimental specimen. However, it is assumed to be homogeneous in simulation model. The shapes of particles are assumed to be not only perfect global but hexahedral shapes. The types of particle distribution are two - simple cubic array(SC array) and face-centered cubic array(FCC array).

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Global Increases in Dissolved Organic Carbon in Rivers and Their Implications

  • Kang, Ho-Jeong;Jang, In-Young;Freeman, Chris
    • Korean Journal of Ecology and Environment
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    • v.43 no.4
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    • pp.453-458
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    • 2010
  • DOC (Dissolved Organic Carbon) is an operational terminology for organic carbon molecules dissolved in natural waters. DOC has been studied by ecologists extensively, because it plays a key role in various ecological functions such as substrates for secondary production and the carbon cycle. DOC also represents a substrate for microbial growth within potable water distribution systems, and can react with disinfectants (e.g., chloride) to form harmful disinfection by-products. In addition, residual DOC may carry with it organically bound toxic heavy metals. DOC in aquatic ecosystems may ultimately be transported to the oceans, or released back to the atmosphere by heterotrophic respiration, which can accelerate global climate change. There is evidence that DOC concentrations in aquatic ecosystems are increasing in many regions of the world including Europe, North America, and even in Korea. Land use changes, elevated temperature, elevated $CO_2$, recovery from acidification, and nitrogen deposition have been proposed as mechanisms for the trend. However, the key driving mechanism is yet to be conclusively determined. We propose that more extensive and longer-term observations, research of chemical properties of DOC, impacts of elevated DOC on environmental issues and interdisciplinary approaches are warranted as future studies to fill the gaps in our knowledge about DOC dynamics.

An Overview on Hydrogen Uptake, Diffusion and Transport Behavior of Ferritic Steel, and Its Susceptibility to Hydrogen Degradation

  • Kim, Sung Jin;Kim, Kyoo Young
    • Corrosion Science and Technology
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    • v.16 no.4
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    • pp.209-225
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    • 2017
  • Development of high strength steel requires proper understanding of hydrogen behavior since the higher the steel strength the greater the susceptibility of hydrogen assisted cracking. This paper provides a brief but broad overview on hydrogen entry and transport behavior of high-strength ferritic steels. First of all, hydrogen absorption, diffusion and trapping mechanism of the steels are briefly introduced. Secondly, several experimental methods for analyzing the physical/chemical nature of hydrogen uptake and transport in the steels are reviewed. Among the methods, electrochemical permeation technique utilized widely for evaluating the hydrogen diffusion and trapping behavior in metals and alloys is mainly discussed. Moreover, a modified permeation technique accommodating the externally applied load and its application to a variety of steels are intensively explored. Indeed, successful utilization of the modified permeation technique equipped with a constant load testing device leads to significant academic progress on the hydrogen assisted cracking (HAC) phenomenon of the steels. In order to show how the external and/or residual stress affects mechanical instability of steel due to hydrogen ingress, the relationship among the microstructure, hydrogen permeation, and HAC susceptibility is briefly introduced.

Effects of Outside Repair Welding on the Crack Growth in the Surge Nozzle Weld on the Hot Leg Side in a Nuclear Power Plant (외면 보수 용접이 원전 고온관 밀림노즐에서의 결함성장에 미치는 영향)

  • Na, Kyung-Hwan;Yun, Eun-Sub;Park, Young-Sheop
    • Journal of Welding and Joining
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    • v.29 no.2
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    • pp.34-39
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    • 2011
  • Nickel-based austenitic alloys such as Alloy 82 and 182 had been employed as the weld metals in nuclear power plants (NPPs) due to their high corrosion resistance as well as good mechanical properties. However, since the 2000s, the occurrence of primary water stress corrosion cracking has been reported in conjunction with these alloys in domestic and oversea NPPs. In the present work, we assumed an imaginary crack at the inner surface of a surge nozzle weld that had previously experienced the outside repair welding, and constructed its finite element model. Finite element analysis was performed with respect to the heat transfer, and then to the residual stress for obtaining the total applied stress distributions. These stress distributions were finally converted to the stress intensity factors for estimating crack growth rate. From the comparison of crack growth rate curves for the cases of no repair welding and outside repair welding, it was found that the outside repair welding did not exhibit negative effect on the crack growth for the surge nozzle under consideration in this work; in both cases, the cracks stopped growing before they became the through-wall cracks.

A study on the manufacture of the ZnO by the wet method from the EAF dust (제강분진을 이용한 ZnO분말의 제조에 관한 연구)

  • Jeong, Rae-Youn;Lee, Jin-Hui
    • Journal of the Korean Applied Science and Technology
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    • v.28 no.2
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    • pp.251-257
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    • 2011
  • The processes for the preparation of ZnO powder by using EAF(electric arc furnace)dust was studied by wetting method which are divided to two steps, carried out of the elution processes by various concentrations of sulfuric acid is reacted with EAF dust as the former, and the latter were performed by a number of specified processes, which are leaching process depends on various pH, cementation, ozone and heat treatment processes etc. Experimental results showed that the appropriate pH range is pH7.5~8.0 and the resulting zinc content is range of 37~38%, the residual quantities of the heavy metals are less than 3ppm individually by cementation process except Mn, even though the Mn metal could not be removed by cementation process but was removed up to 0.2ppm by the ozone process from 70ppm initially. Finally, 80.2% of ZnO was obtained by the heat treatment at $500^{\circ}C$.

Variation of hazardous substances in sewage ecotoxicological assessment (하수 원수내 유해물질 변화에 따른 생태독성평가)

  • Seo, Byong-Won;Lee, Ju-Hwa;Lee, Yong-Hoon;Kang, Seon-Hong
    • Journal of Korean Society of Water and Wastewater
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    • v.27 no.5
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    • pp.603-610
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    • 2013
  • According to industrialization, increased toxic chemicals discharge has been causing water pollution. Especially domestic sewage is a major source of water pollution. Sixty percent of the total wastewater discharged is domestic sewage. Self-purification capacity of rivers and streams is drastically reduced by the emission of domestic sewage, industrial wastewater and livestock wastewater. Although domestic sewage is managed by implementing standards and regulations, toxicity effect of domestic sewage to humans and the environment is not yet clearly understood. In this study, by using daphnia magna, the ecotoxicity of domestic swage was assessed. Cl, Cu, Pb, COD, T-N, DO, pH and residual chlorine were investigated as background concentrations. The experiments were conducted with water samples obtained from three local sewage treatment plants. The experiment results indicated that higher level of toxicity corresponds to the higher pollution concentrations. The higher level of combinations of background concentrations such as heavy metals leads to the worse ecotoxicity. Especially, the Cu concentration affects the TU value.

Effect of Phonons on Valley Depolarization in Monolayer WSe2

  • Chellappan, Vijila;Pang, Ai Lin Christina;Sarkar, Soumya;Ooi, Zi En;Goh, Kuan Eng Johnson
    • Electronic Materials Letters
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    • v.14 no.6
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    • pp.766-773
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    • 2018
  • In this paper, temperature dependence of the excitonic bands in a mechanically exfoliated tungsten diselenide ($WSe_2$) monolayer is studied using photoluminescence and circular dichroic photoluminescence (PL) in the temperature range between 8 and 300 K. The peak energies associated with the neutral exciton (A), charged exciton (trion) and localized excitons are extracted from the PL spectra revealing a trion binding energy of around 30 meV. The circular dichroic PL measured at 8 K shows about 45% valley polarisation that sharply reduces with increasing temperature to 5% at 300 K with photoexcitation energy of 1.96 eV. A detailed analysis of the emission line-width suggests that the rapid decrease of valley polarisation with the increase of temperature is caused by the strong exciton-phonon interactions which efficiently scatter the excitons into different excitonic states that are easily accessible due to the supply of excess photoexcitation energy. The emission line-width broadening with the increase of temperature indicate residual exciton dephasing lifetime < 100 fs, that correlates with the observed rapid valley depolarisation.

Effective adsorption of lead and copper from aqueous solution by samaneasaman and banana stem

  • Harish, Narayana;Janardhan, Prashanth;Sangami, Sanjeev
    • Advances in environmental research
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    • v.7 no.3
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    • pp.225-237
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    • 2018
  • The sorption of metal ions with low-cost adsorbents plays an important role in sustainable development. In the present study, the efficacy of sugarcane bagasse, rain tree fruits (samaneasaman), banana stem and their mixtures, used as bio-sorbents, in the removal of Cu(II) and Pb(II) ions from aqueous solution is evaluated. Batch studies are conducted, and residual ions were measured using Inductively Coupled Plasma (ICP)-atomic spectrometer. Effect of pH, initial metal ion concentration, reaction time and adsorbent dosage are studied. The Pb(II) removal efficiency was observed to be 97.88%, 98.60% and 91.74% for rain tree fruits, banana stem and a mixture of adsorbents respectively. The highest Cu(II) ion removal was observed for sugarcane bagasse sorbent with an efficiency of 82.10% with a pH of 4.5 and a reaction time of 90 min. Finally, desorption studies were carried out to study the leaching potential of adsorbent, and it was found that the adsorbent is stable in water than the other leaching agents such as HCl, ammonium acetate, Sodium EDTA. Hence, these adsorbents can be effectively used for the removal of these heavy metals.