• 제목/요약/키워드: Residual effect

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스프링강의 부식에 미치는 쇼트피닝의 영향 (Influence of Shot Peening on the Corrosion of Spring Steel)

  • 하경준;박경동
    • 한국해양공학회지
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    • 제17권3호
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    • pp.39-45
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    • 2003
  • Shot peening is an effective method of improving the fatigue strength of components and structures. The compressive residual stress produced by surface plastic deformation with shot peening is usually regarded as the major factor in increasing fatigue strength. In this study, the influence of shot peening on corrosion was investigated. Spring steel immersed in $3.5\%$ NaCl prior was used to evaluate the effect of shot peening on fatigue properties. The immersion test was performed on the five kinds of specimens with shot peened and unpeened. The distributions of residual stresses of shot peened spring steels were measured in an X-ray diffraction apparatus, using the two-point method. Corrosion potential, polarization curve, residual stress, etc. were investigated, based on the experimental results. From test results, the effect of shot peening on the corrosion was evaluated.

형상기억효과에 의해 발생되는 잔류응력의 해석 (Analysis of Residual Stresses Due to Shape Memory Effects)

  • 노홍길;김홍건;조영태;이동주;정태진;김경석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 춘계학술대회 논문집
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    • pp.147-152
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    • 1999
  • The strengthening of a metal matrix composite(MMC) by the shape memory effect(SME) of dispersed TiNi particles was theoretically studied. An analytical model was constructed for the prediction of the average residual stress(<$\sigma$>/sub/m) on the base of the Eshelby's equivalent inclusion method. The analysis was performed on the TiNi particle/Al metal matrix composites with varying volume fractions and prestrains of the particle. The residual stress caused by the shape memory of predeformed fillers has been predicted to contribute significantly to the strengthening of this composite.

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연삭가공시 연삭조건에 따른 잔류응력 분포에 관한 연구 (Residual Stress Distribution according to Working Conditions in Grinding Operation)

  • 정재천;차일남;김경년
    • 한국정밀공학회지
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    • 제7권4호
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    • pp.23-28
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    • 1990
  • This study is to investigate the magnitude, direction and distribution of residual stresses in surface ground plate according to working conditions. The specimens were made of structural carbon steel and were machined in various grinding conditions. These were divided in two groups; heat-treated materials and non-heat-treated materials. In each working condition, let the ground specimen generate displacements using deflection-etching techniques. At the same time, these displacements were precisely measured with electronic micrometer. Through the relation formula between the plane stress and strain, which was derived using these measured data, the values of residual stress are calculated, and the results are analyzed. These results are as follows : 1. According to the working conditions in this experiment, it can be seen that the distribution of residual stress generally had same trend and the maximum residual stress remained in 20~30 ((${\mu}m$) beneath the surface. 2. It is observed that compressive residual stress changes into tensile stress in 5~20 (${\mu}m$) beneath the surface. It is suggested that such phenomenon is originated from the friction effect in grinding process. 3. As the hardness increases by the heat treatment, residual stress increases. 4. As the fatigue strength increases by the compressive residual stress, it is desirable that the dowm feed and table feed reduce. 5. It can be seen that the more great the down feed and table feed increase, the more close the changing point, where the stress changed from compressive to tensile, is colse to the surface. This is due to the resultant effects of the grinding temperature and resistence are larger than the effect of the friction.

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압축잔류응력이 판의 파괴 특성에 미치는 영향에 관한 실험적 평가 (An Experimental Assessment of the Effects of Residual Stresses on Fracture Behavior of the Plate)

  • 장창두;박용관;송하철;김병일
    • 한국항해항만학회지
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    • 제26권4호
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    • pp.435-440
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    • 2002
  • 잔류응력이 판의 파괴 특성에 미치는 영향의 정량적 평가를 위하여, 균열이 존재하는 CT(Compact Tension) 시편에 가스 토오치 (gas torch)를 이용한 국부 가열을 실시하여 인위적인 잔류응력을 생성시키고, 열탄소성 유한요소해석을 통하여 생성된 잔류응력장을 평가하였으며, 잔류응력이 존재하는 시편과 잔류응력이 존재하지 않는 시편에 대한 파괴인성 실험을 실시하여 이들의 결과를 파괴저항 선도 상에서 비교, 분석함으로써 압축 잔류응력이 파괴 특성에 미치는 영향을 정량화하였다.

다중충돌 쇼트피닝에서 변형률 속도와 소재 경도가 잔류응력에 미치는 영향에 관한 연구 (Effect of Strain Rate and Material Hardness on Residual Stress in Multiple Impact Shot Peening)

  • 김태우;양조예;나두현;이영석
    • 대한기계학회논문집A
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    • 제35권11호
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    • pp.1369-1375
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    • 2011
  • 쇼트피닝 공정은 쇼트볼이 소재에 충돌을 일으킬 때 생기는 압축잔류응력에 의해 소재의 피로 강도를 향상 시키는데 그 목적이 있다. 본 연구는 변형률 속도 민감도 변화가 압축잔류응력에 미치는 영향을 분석하기 위해서 수행되었다. 본 연구자는 변형률 속도 민감도의 영향을 고려한 쇼트피닝 다중 충돌을 ABAQUS 6.9-1 를 사용하여 모사하였다. 사용된 소재는 AISI 4340 강종이다. 본 연구자는 변형률 속도 민감성이 높은 재료와 낮은 재료를 비교하였다. 결과적으로 변형률 속도 민감성이 증가하면 압축 잔류응력은 감소하였다. 또한 경도가 낮은 소재의 압축잔류응력이 경도가 높은 소재보다 더 크게 발생 하였다.

Residual drift analyses of realistic self-centering concrete wall systems

  • Henry, Richard S.;Sritharan, Sri;Ingham, Jason M.
    • Earthquakes and Structures
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    • 제10권2호
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    • pp.409-428
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    • 2016
  • To realise the full benefits of a self-centering seismic resilient system, the designer must ensure that the entire structure does indeed re-center following an earthquake. The idealised flag-shaped hysteresis response that is often used to define the cyclic behaviour of self-centering concrete systems seldom exists and the residual drift of a building subjected to an earthquake is dependent on the realistic cyclic hysteresis response as well as the dynamic loading history. Current methods that are used to ensure that re-centering is achieved during the design of self-centering concrete systems are presented, and a series of cyclic analyses are used to demonstrate the flaws in these current procedures, even when idealised hysteresis models were used. Furthermore, results are presented for 350 time-history analyses that were performed to investigate the expected residual drift of an example self-centering concrete wall system during an earthquake. Based upon the results of these time-history analyses it was concluded that due to dynamic shake-down the residual drifts at the conclusion of the ground motion were significantly less than the maximum possible residual drifts that were observed from the cyclic hysteresis response, and were below acceptable residual drift performance limits established for seismic resilient structures. To estimate the effect of the dynamic shakedown, a residual drift ratio was defined that can be implemented during the design process to ensure that residual drift performance targets are achieved for self-centering concrete wall systems.

RESIDUAL STRESS MEASUREMENT ON THE BUTT-WELDED AREA BY ELECTRONIC SPECKLE PATTERN INTERFEROMETRY

  • KIM, KYEONGSUK;CHOI, TAEHO;NA, MAN GYUN;JUNG, HYUNCHUL
    • Nuclear Engineering and Technology
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    • 제47권1호
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    • pp.115-125
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    • 2015
  • Background: Residual stress always exists on any kind of welded area. This residual stress can cause the welded material to crack or fracture. For many years, the hole-drilling method has been widely used for measuring residual stress. However, this method is destructive. Nowadays, electronic speckle pattern interferometry (ESPI) can be used to measure residual stress with or without the hole-drilling method. ESPI is an optical nondestructive testing methods that use the speckle effect. Mechanical properties can be measured by calculation of the phase difference by the variation of temperature, pressure, or loading force. Methods: In this paper, the residual stress on the butt-welded area is measured by using ESPI with a suggested numerical calculation. Two types of specimens are prepared. Type I is made of pure base metal part and type II has a welded part at the center. These specimens are tensile tested with a material test system. At the same time, the ESPI system was applied to this test. Results: From the results of ESPI, the elastic modulus and the residual stress around the welded area can be calculated and estimated. Conclusion: With this result, it is confirmed that the residual stress on the welded area can be measured with high precision by ESPI.

고강도 알루미늄 7175 합금 링롤재의 급냉 및 응력제거처리후 잔류응력 유한요소해석 및 측정 (Analysis and Measurement of Residual Stress of Al 7175 Ring Rolls after Quenching and stress Relieving)

  • 박성한;구송회;이방업;은일상
    • 한국추진공학회지
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    • 제1권1호
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    • pp.104-110
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    • 1997
  • 고강도 알루미늄 합금 링롤재의 급냉, 링 팽창(expansion) 및 링 압축(compression) 응력제거처리 후 잔류응력을 예측하기 위하여 2차원 축대칭 열해석 및 탄소성 해석을 수행하였다. 급냉 및 응력제거처리 후 2단 과시효 처리(T73)된 링롤재에 대하여 3단계 절단법(Three step sectioning method)을 적용하여 링롤재의 두께에 따른 잔류응력 분포를 측정하였으며, 측정결과를 급냉 및 응력제거처리후 잔류응력 해석결과와 비교분석하였다. 링의 급냉후 원주 및 축방향의 잔류응력 해석값은 T73후 측정값과 비슷한 경향을 보였으며, 링의 내면과 외면에서 압축응력을 나타내었고 중심에서 인장응력을 나타내었다. 잔류응력은 링 팽창(T7351) 및 링 압축(T7352) 적용후 T73에 비해 현저히 감소하였으며, 축방향의 제거 효과가 원주방향보다 우수하게 나타났다. 또한 링 압축에 의한 제거효과가 링 팽창보다 크게 나타났다. 링롤재의 응력제거처리는 제거 효과 및 실용성 측면에서 링 압축 공정이 유리하며, 치수제어 및 장비용량 측면에서 링 팽창 공정이 유리하다는 결론을 얻었다.

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염소의 상수원 내 조류 이취미 Masking 효과 (Masking Effect of Chlorine on Algae-related Taste and Odor in Drinking Water Supplies)

  • 김영일;이유정;신흥섭;배병욱
    • 상하수도학회지
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    • 제22권2호
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    • pp.227-232
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    • 2008
  • The masking effect of chlorine on algae-related taste and odor(T&O) compounds has long been an important issue for water suppliers. In this study, masking experiments with chlorine were performed on two kinds of treated water and one of raw water. After adding chlorine(0 to 0.8 mg/L) to water samples, odor intensity was evaluated by a newly developed sensory method(2-out-of-5 odor test) for three days along with the measurement of residual chlorine concentration. Even though the relationship between the residual chlorine concentration and odor reported by the sensory analysts was not always coincident, it was proved that residual chlorine more than a certain concentration could completely mask both added geosmin and naturally occurring T&O compounds. For the sand-filtered water spiked with 10 ng/L of geosmin, 0.12-0.18 mg/L of residual chlorine was necessary to achieve complete masking. In the case of GAC-filtered water, 10 ng/L of spiked geosmin was completely masked by 0.15-0.1 mg/L of residual chlorine. Combined ozone and GAC was not enough to treat raw water spiked with 300 ng/L of geosmin. In this experiment, sensory analysts were able to detect earthy or musty odors from the treated water. From a masking experiment with raw water taken from the Daechung Reservoir, it was found that fishy odor was more difficult to mask with chlorine than earthy odor. As the chlorine residual declined, the analysts began to notice the original odor and the fishy odor was noticed earlier than the earthy odor.

Effect of Residual Stress on Raman Spectra in Tetrahedral Amorphous Carbon(ta-C) Film

  • Shin, Jin-Koog;Lee, Churl-Seung;Moon, Myoung-Woon;Oh, Kyu-Hwan;Lee, Kwang-Ryeol
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 1999년도 제17회 학술발표회 논문개요집
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    • pp.135-135
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    • 1999
  • It is well known that Raman spectroscopy is powerful tool in analysis of sp3/sp3 bonding fraction in diamond-like carbon(DLC) films. Raman spectra of DLC film is composed of D-peak centered at 1350cm-1 and G-peak centered at 1530cm-1. The sp3/sp3 fraction is qualitatively acquired by deconvolution method. However, in case of DLC film, it is generally observed that G-peak position shifts toward low wavenumber as th sp3 fraction increases. However, opposite results were frequently observed in ta-C films. ta-C film has much higher residual compressive stress due to its high sp3 fraction compared to the DLC films deposited by CVD method. Effect of residual stress on G-peak position is most recommendable parameter in Raman analysis of ta-C, due to its smallest fitting error among many parameters acquired by peak deconvolution of symmetric spectra. In current study, the effect of residual stress on Raman spectra was quantitatively evaluated by free-hang method. ta-C films of different residual stress were deposited on Si-wafer by modifying DC-bias voltage during deposition. The variation of the G-peak position along the etching depth were observed in the free-hangs of 20~30${\mu}{\textrm}{m}$ etching depth. Mathematical result based on Airy stress function, was compared with experimental results. The more reliable analysis excluding stress-induced shift was possible by elimination of the Raman shift due to residual compressiove stress.

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