• 제목/요약/키워드: Residual carbon

검색결과 517건 처리시간 0.031초

ION질화에 있어 첨가 탄소량이 잔류응력에 미치는 영향 (The added carbon effect on residual stress in ion-nitriding)

  • 김희송;강명순
    • 오토저널
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    • 제4권2호
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    • pp.35-46
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    • 1982
  • This paper deals with residual stress characteristics of ion-nitrided metal which is primarilly concerned with the effects of added carbon content in gas atmosphere. A small optimal amount of carbon content in gas atmosphere increase compound layer thickness, as well as to increase diffusion layer thickness and hardness. The residual stress and deflection of the specimens was measured in various elevated temperature at the surface of ion-nitrided metal and the internal stress distribution was calculated. It is found that compressive residual stress at the compound layer is largest at the compound layer, and decreases as the depth from the surface increases.

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상변태를 고려한 탄소강 용접부의 잔류응력 해석에 관한 연구 (A Study on the Analysis of Residual Stress in Weldment by Considering the Phase Transformation of Carbon Steel)

  • 조시훈;김재웅
    • 대한기계학회논문집A
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    • 제25권3호
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    • pp.390-398
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    • 2001
  • Welding process generates distortion and residual stress in the weldment due to rapid heating and cooling. Welding distortion and residual stress in the welded structure result in many troubles such as dimensional inaccuracies in assembling and safety problem during service. The accurate prediction of welding residual stress is thus very important to improve the quality of weldment and find the way to reduce itself. This paper suggests new analysis method to predict welding residual stress by considering solid phase transformation during welding process. Using the method, analysis is performed for medium and low carbon steel. The analysis result for medium carbon steel reveals that case considering phase transformation has compressive residual stress in contrast with the case neglecting phase transformation because of martensite formation. However, for the case of low carbon steel, residual stress shows little difference between the case considering phase transformation and the other case, because it has small transformation strain and recovers rapidly stress after phase transformation.

고탄소강 다단 신선 와이어의 표면 잔류응력 예측모델 (Prediction Model of Surface Residual Stress for Multi-Pass Drawn High Carbon Steel Wire)

  • 김대운;이상곤;김병민;정진영;반덕영;이선봉
    • 소성∙가공
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    • 제19권4호
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    • pp.224-229
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    • 2010
  • During the multi-pass wire drawing process, wires suffer a great amount of plastic deformation that is through the cross-section. This generates tensile residual stress at surface of drawn wires. The generated residual stress on surface is one of the problems for quality of wires so that prediction and reduction of residual stresses is important to avoid unexpected fracture. Therefore, in this study, the effect of process variables such as semi-die angle, bearing length and reduction ratio on the residual stress was evaluated through Finite Element Analysis. Based on the results of the Analysis, a prediction model was established for predicting residual stress on the surface of high carbon steel(AISI1072, AISI1082). To identify the effectiveness of the proposed model, X-ray diffraction is used to measure the residual stresses on the surface. As the result of the comparison between calculated residual stresses and measured residual stresses, the model could be used to predict residual stresses in cold drawn wire.

분말사출성형으로 제조된 퍼말로이 연자성체에서 잔류 불순물이 자기특성에 미치는 영향 (Effect of Residual Impurity on Magnetic Properties of the Permalloy Soft Magnet by Powder Injection Molding)

  • 정원용;최준환;정우상
    • 한국자기학회지
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    • 제10권6호
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    • pp.291-296
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    • 2000
  • 분말사출성형법에 의한 니켈 함량이 46.6, 47.2 wt%인 퍼말로이 소결체의 제조 방법을 조사하였다. 퍼말로이의 자기특성은 소결체의 잔류탄소 및 산소의 함량에 영향을 받는 것으로 알려져 있다. 본 연구에서는소결체내의 탄소의 함량을 최소화할 수 있는 용매추출과 열분해 방법을 개발하였는데 , 잔류탄소는 분말사출을 위한 결합제의 열분해 조건에 영향을 받으며, 잔류산소는 제조 공정중 소결 분위기에 좌우되는 것으로 밝혀졌다. 분말사출성형으로 제조된 퍼말로이 소결체의 잔류탄소의 함량은 50 ppm. 잔류찬소의 함량은 150 ppm.이었으며 그 자기특성은 보자력 0.46 Oe, 최대투자율14,600의 값을 가졌다.

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고 탄소 미세 강선의 기계적 특성에 미치는 잔류 응력과 표면 결함의 영향 (Effects of Residual Stress and Surface Defect on the Mechanical Properties of the High Carbon Steel Filaments)

  • 양요셉;배종구;박찬경
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.134-137
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    • 2008
  • The effects of residual stress and surface defects on the mechanical properties of the high carbon steel filament used for the automotive tire have been experimentally investigated. The samples were fabricated with annealing temperature. The residual stress was measured by focused ion beam and strain mapping software which has advantages, such as data with high accuracy and fast data acquisition time. Mechanical properties, such as tensile strength and fatigue resistance, were gradually increased up to $200^{\circ}C$ and then slightly decreased. From the measurement of residual stress and level of surface defect, it was revealed that the critical factor was varied with different temperature region. That is, the fatigue resistance increased due to decreasing the residual stress and decreased due to increasing the size and distribution of surface defect.

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Research on residual stress in SiCf reinforced titanium matrix composites

  • Qu, Haitao;Hou, Hongliang;Zhao, Bing;Lin, Song
    • Steel and Composite Structures
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    • 제17권2호
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    • pp.173-184
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    • 2014
  • This study aimed to theoretical calculate the thermal residual stress in continuous SiC fiber reinforced titanium matrix composites. The analytical solution of residual stress field distribution was obtained by using coaxial cylinder model, and the numerical solution was obtained by using finite element model (FEM). Both of the above models were compared and the thermal residual stress was analyzed in the axial, hoop, radial direction. The results indicated that both the two models were feasible to theoretical calculate the thermal residual stress in continuous SiC fiber reinforced titanium matrix composites, because the deviations between the theoretical calculation results and the test results were less than 8%. In the titanium matrix composites, along with the increment of the SiC fiber volume fraction, the longitudinal property was improved, while the equivalent residual stress was not significantly changed, keeping the intensity around 600 MPa. There was a pronounced reduction of the radial residual stress in the titanium matrix composites when there was carbon coating on the surface of the SiC fiber, because carbon coating could effectively reduce the coefficient of thermal expansion mismatch between the fiber and the titanium matrix, meanwhile, the consumption of carbon coating could protect SiC fibers effectively, so as to ensure the high-performance of the composites. The support of design and optimization of composites was provided though theoretical calculation and analysis of residual stress.

발전용 신종액체 연료의 연소반응성 해석 (Study on the Combustion Reactivity of Residual Oil as a New Fuel for Power Generation)

  • 박호영;서상일;김영주;김태형;정재화;이성호;안광익;정영갑
    • 한국수소및신에너지학회논문집
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    • 제22권4호
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    • pp.534-545
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    • 2011
  • This paper describes the evaluation of kinetic parameters for pyrolysis and carbon char oxidation of residual oil. The non-isothermal pyrolysis of residual oil was carried out with TGA (Thermo-Gravimetric Analyzer) at heating rate of 2, 5, 10 and $20^{\circ}C/min$ up to $800^{\circ}C$ under N2 atmosphere. The first order and nth order pyrolysis models were used to fit the experimental data, and the nth order model was turned out to follow the experimental data more precisely than the first order model. For carbon char oxidation experiment, TGA and four heating rates used in pyrolysis experiment were also adapted. The kinetic parameters for the residual carbon char particle were obtained with three char oxidation model, that is, volume reaction, grain and random pore model. Among them, the random pore model described the char oxidation behaviour quite well, compared to other two models. The non-linear regression method was used to obtain kinetic parameters for both pyrolysis and carbon char oxidation of residual oil.

습도에 따른 다이아몬드성 카본필름의 잔류응력 변화에 대한 연구 (Humidity Dependence of the Residual Stress of Diamond-like Carbon Film)

  • 이영진;김태영;이광렬;양인상
    • 한국진공학회지
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    • 제13권4호
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    • pp.157-163
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    • 2004
  • 라디오파 플라즈마 화학증착법 (radio frequency plasma assisted chemical vapor deposition: r.f.-PACVD) 법으로 증착된 다이아몬드성 카본 (Diamond-like Carbon : DLC) 필름에서 나타나는 습도에 따른 압축 잔류 응력의 변화 거동을 체계적으로 조사하였다. 합성에 사용된 탄화수소 가스의 종류와 -100V에서 -800V 범위의 기판 바이어스 전압의 조절을 통해 폴리머성 필름에서 흑연성 필름까지 광범위한 구조의 DLC 필름을 합성하였다. 상대습도가 10%-90% 범위에서 변화하는 분위기 챔버 내에서 박막의 잔류응력의 변화를 실시간으로 측정하였다 박막의 경도와 잔류응력이 최고 값을 가지는 합성조건에서 얻어진 치밀한 DLC박막에서는 습도에 따른 잔류응력의 변화가 관찰되지 않았다. 그러나, 폴리머상이나 흑연상의 박막에서는 두 경우 모두 습도가 높아짐에 따라 압축 잔류응력이 증가함을 관찰할 수 있었으며, 습도의 변화에 대해 잔류응력이 즉각적으로 변화하였다. 한편, 동일한 습도에서 압축 잔류응력의 증가량은 필름의 두께에 반비례하는 것이 관찰되었다. 이 결과는 물분자가 필름의 구조내로 침투하면서 생기는 변화가 아니라, 박막의 표면에서 일어나는 물분자와의 반응에 의해 필름의 잔류응력이 변할 수 있음을 의미한다.

Preparation of Anode Material for Lithium Secondary Battery using Pitch-coated Graphite Residue Compounds

  • Ko, Young-Shin;Oh, Won-Chun
    • Carbon letters
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    • 제8권3호
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    • pp.207-213
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    • 2007
  • The properties and electrochemical characteristics of anode material using pitch-coated graphite residue compounds by heat-treatment at $600^{\circ}C$ for 1 hour were investigated. The distance of layers of pitch-coated graphite residual compounds was 3.3539 ${\AA}$, which was as same as that of graphite. Its electrochemical and charge discharge characteristics were tested according to different four types of carbon material, natural graphite, pitch-coated graphite, amorphous graphite and pitch-coated graphite residual compounds, respectively. So it was shown the best charge-discharge characteristics in all of the samples. For the electrochemical and charge-discharge characteristics, although pitch-coated graphite residual compounds had different carbon contents 70% and 80%, these two samples were shown good electrochemical and charge-discharge characteristics.