• 제목/요약/키워드: Residual Porosity

검색결과 71건 처리시간 0.029초

크롬탄화물 용사피막의 접착력 및 잔류응력측정에 관한 연구 (A Study on the Adhesion Strength and Residual Stress Measurement of Plasma Sprayed Cr$_3$C$_2$-NiCr Coating)

  • 김의현;김종영
    • Journal of Welding and Joining
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    • 제14권4호
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    • pp.43-52
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    • 1996
  • The plasma sprayed Cr$_{2}$C$_{2}$-NiCr coatings are widely used as wear-resistant and corrosion-resistant materials. The mechanical properties of the plasma sprayed Cr$_{2}$C$_{2}$-NiCr coatings were examined in this study. The distribution of the residual stress with the coating thickness was also examined by X-ray diffraction method. The pore in the coatings could be classified into two types ; one is the intrinsic pore originated from the spraying powder, the other is the extrinsic pore formed during spraying. During the tensile adhesion test, the fracture occurred at the interface of top coat and substrate or top coat and bond coat depending on the existence of bond coat. It was found that the compressive residual stress near the interface decreased with the increase of the top coat thickness. The tensile adhesion strength of the coating without bond coat was higher than that with bond coat, because the coating with bond coat has higher horizontal crack density near the interface between bond coat and top coat.

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Fracture and Residual Stresses in $Metal/Al_2O_3-SiO_2$ System

  • 소대화
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 추계학술대회 논문집 Vol.16
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    • pp.308-312
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    • 2003
  • The packaging of the integrated circuits requires knowledge of ceramics and metals to accommodate the fabrication of modules that are used to construct subsystems and entire systems from extremely small components. Composite ceramics ($Al_2O_3-SiO_2$) were tested for substrates. A stress analysis was conducted for a linear work-hardening metal cylinder embedded in an infinite ceramic matrix. The bond between the metal and ceramic was established at high temperature and stresses developed during cooling to room temperature. The calculations showed that the stresses depend on the mismatch in thermal expansion, the elastic properties, and the yield strength and work hardening rate of the metal. Experimental measurements of the surface stresses have also been made on a $Cu/Al_2O_3-SiO_2$ ceramic system, using an indentation technique. A comparison revealed that the calculated stresses were appreciably larger than the measured surface stresses, indicating an important difference between the bulk and surface residual stresses. However, it was also shown that porosity in the metal could plastically expand and permit substantial dilatational relaxation of the residual stresses. Conversely it was noted that pore clusters were capable of initiating ductile rupture, by means of a plastic instability, in the presence of appreciable tri-axiality. The role of ceramics for packaging of microelectronics will continue to be extremely challenging.

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Stable and Unstable Crack Growth in Chromium Pre-alloyed Steel

  • Gerosa, Riccardo;Rivolta, Barbara;Tavasci, Adriano;Silva, Giuseppe;Bergmark, Anders
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.138-139
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    • 2006
  • Sintered steels are materials characterized by residual porosity, whose dimension and morphology strongly affect the fatigue crack growth behaviour of the material. Prismatic specimens were pressed at $7.0\;g/cm^3$ from Astaloy CrM powder and sintered varying the sintering temperature and the cooling rate. Optical observations allowed to evaluate the dimensions and the morphology of the porosity and the microstructural characteristics. Fatigue tests were performed to investigate the threshold zone and to calculate the Paris law. Moreover $K_{Ic}$ tests were performed to complete the investigation. Both on fatigue and $K_{Ic}$ samples a fractographic analysis was carried out to investigate the crack path and the fracture surface features. The results show that the Paris law crack growth exponent is around 6.0 for $1120^{\circ}C$ sintered and around 4.7 for $1250^{\circ}C$ sintered materials. The same dependence to process parameters is not found for $K_{Ith}$.

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풍화잔적토와 체적이 변하는 흙의 흙-수분 특성곡선 (Soil-Water Characteristic Curves of Residual Soils and Deformable Soils)

  • 이인모;이형주;김기섭
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2000년도 봄 학술발표회 논문집
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    • pp.265-272
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    • 2000
  • This study introduces the current theory of the SWCC and tries to verify the theory by performing laboratory tests for the local soils of Korea. First, the SWCCs of Poi-dong soil and Shinnae-dong soil, the most typical weathered residual soils in Korea, were experimentally obtained and the results were compared among others. Second, a SWCC model for deformable soils was proposed. For deformable soils, which show huge volume change during desaturation, the volume change behavior should be considered, and the SWCC should be expressed as a function of void ratio as well as suction.

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고분자전해질 연료전지 체결조건에서 기체확산층의 특성변화 및 물거동 확인 (Property changes of GDLs and water behaviors in PEFCs)

  • 박구곤;임남윤;안은진;박진수;윤영기;이원용;임태원;김창수
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2006년도 추계학술대회
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    • pp.313-315
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    • 2006
  • Proper water management is important to achieve high performance and durability of Polymer electrolyte fuel cell (PEFC). Among various stack components, gas diffusion layer (GDL) is considered as a core part to determine the gas and water transportation in a cell. To optimize the water management, the changes of properties as well as basic properties of GDLs were investigated before and after clamping of colls. Thickness, electric conductivity, porosity, hydroppobicity etc. were characterized by the same criteria. The amount of residual water after cell operation also was compared by direct measuring of weight. Based on the amount of residual water the endurance on the freeze condition was evaluated.

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문경지역 담홍색 화강암 코아의 물리적 및 화학적 특성 (Physical and Chemical Characteristics of Pinkish Granite Core in the Mungyeong Area)

  • 윤현수
    • 암석학회지
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    • 제3권3호
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    • pp.234-240
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    • 1994
  • 국내 담홍색 화강암 석재의 대표적 산출지인 문경 가은읍 완장리에서 암반 시추탐사가 실시되었다. 코아상에서 풍화암, 연암, 보통암 및 경암으로 분류하여 물리적 및 화학적 차이 등을 연구 하였다. 비중과 흡수율은 각각 2.37~2.64와 0.27~1.87%이며, 풍화암에서 경암으로 갈수록 비중은 미약하게 증가하나 흡수율은 다소 크게 증가한다. 풍화가 심화될수록 공극율과 함수능력이 증가하여 뚜렷한 정의 상관관계를 가진다. 압축강도는 풍화정도가 감소될수록 크게 증가하나, 흡수율과 공극율은 경암에서 강도 증가에 관계없이 거의 균일하다. 풍화암으로 갈수록 점토질 성분의 잔존에 의한 것으로 해석되는 $Al_2O_3$+FeO(t)는 증가하여 $SiO_2$, CaO와 $K_2O$는 미약하게 감소한다.

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적외선 화상기법을 이용한 시멘트 모르타르 특성의 실험적 평가 (An Experimental Study for Characteristics Evaluation of Cement Mortar Using Infrared Thermography Technique)

  • 권성준
    • 대한토목학회논문집
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    • 제30권1A호
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    • pp.53-59
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    • 2010
  • 최근 들어 적외선을 이용하여 콘크리트 구조물의 결함 또는 공동 등을 평가하려는 비파괴 연구가 활발하게 진행되고 있으며, 이는 유지관리기법의 중요한 부분을 이루고 있다. 적외선 화상분석(Infrared Thermography)을 콘크리트 표면에 적용할 경우, 콘크리트의 표면온도는 표면을 구성하는 재질과 열적특성(비열, 열전도율, 열전달율)에 따라 그 응답이 다르게 나타나게 된다. 서로 다른 배합을 가지는 시멘트 모르타르에서는 공극률이 다르게 구성되고, 표면에서 공극률의 차이는 열에 노출된 뒤, 냉각되는 과정에서 열적 거동이 다르게 평가된다. 한편 이러한 공극률은 강도 및 염화물 확산계수와 같은 역학적/내구적 특성에 영향을 주기도 한다. 본 연구에서는 외부에서 열을 가하여 측정하는 능동방식(active type)을 이용하여, 표면의 온도변화를 분석하였다. 물-시멘트비 55%와 65%인 시멘트 모르타르 시편을 제작하였으며, 공극률, 압축강도, 염화물 확산계수 등의 물리적 특성값들이 평가되었다. 이후 동일한 실내조건(온도 $20{\sim}22^{\circ}C$, 습도 55-60%)에서 적외선 화상분석 기법을 적용하였다. 시간의 경과에 따라 공극을 많이 포함하는 시편의 경우, 표면 온도가 상대적으로 증가하였으며, 온도가 일정해지는 시점(임계시점)이 단축되고 있음을 확인할 수 있었다. 이러한 특성은 콘크리트와 같이 공극과 골재를 가지고 있는 복합재료의 품질 평가에 적용할 수 있음을 시사한다. 한편 공극률과 실험상수를 고려하여, 공극률에 따라 변화하는 임계시간에 대한 계산식을 제안하였다. 본 논문에서는 시멘트 모르타르의 공극량의 변화에 따른 물리적 변화와 이에 따른 열특성 변화가 논의될 것이다.

고온 환경에 노출된 시멘트 경화체의 공극 구조 변화 (Pore Structure Changes in Hardened Cement Paste Exposed to Elevated Temperature)

  • 강승민;나승현;김경남;송명신
    • 한국세라믹학회지
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    • 제52권1호
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    • pp.48-55
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    • 2015
  • Hardened cement-based materials exposed to the high temperatures of a fire are known to experience change in the pore structure as well as microstructural changes that affect their mechanical properties and tend to reduce their durability. In this experimental investigation, hardened Portland cement pastes were exposed to elevated temperatures of 200, 400, 600, 800, and $1000^{\circ}C$ for 60 minutes, and the resulting damage was studied by thermogravimetry (TG), mercury intrusion porosimetry (MIP) and density measurements. These results revealed that the residual compressive strength is increased at temperatures greater than $400^{\circ}C$ due to a small pore size of 3 nm and/or rehydration of the dehydrated cement paste. However, a loss of the residual strength occurs at temperatures exceeding 500 and $600^{\circ}C$. This can be attributed to the decomposition of hydrates such as portlandite and to an increase in the total porosity.

H 빔 구조물의 T-Joint에서 용접조건에 따른 용접잔류응력의 영향 (Effects of Residual Stress with Welding Condition in the Steel Structure of H-beam)

  • 석한길
    • Journal of Welding and Joining
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    • 제21권5호
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    • pp.568-574
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    • 2003
  • In the welding for the steel structure of H-beam with mild steel and 490N/$\textrm{mm}^2$ high tensile steel, we applied the fillet weld mostly and 6-8mm weld length(AISC-spec.). And a new developed metal-cored-wire is used in automatic welding as well as semi-automatic welding. In this study we have attempted to raise the welding productivity and to stabilize the quality on horizontal positions of fillet welding with the following items: - We improved the weld productivity using metal based cored wire with a high deposition rate in the steel structure of H-beam. - We tested the weldability and evaluated the quality of the weldmetal by horizontal fillet $CO_2$ welding. The process is carried out in combination with a special purpose metal-based FCW with excellent resistance to porosity and high welding speed. - We studied the micro structure of the weldmetal by the various welding conditions. - We studied the effect of welding residual stress by the welding conditions in T-joint. Therefore, it can be assured that more productive and superior quality of the weldmetal can be taken from this study results.

질화규소 세라믹의 유전 및 기계적 특성 제어에 관한 연구 (Tailoring the Dielectric and Mechanical Properties of Si3N4 Ceramics)

  • 이승준;용석민;박진우;최재호;백승수
    • 한국군사과학기술학회지
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    • 제21권6호
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    • pp.760-766
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    • 2018
  • The present study investigates the effect of PMMA and BN content on microstructure, mechanical and dielectric properties of silicon nitride($Si_3N_4$) ceramics in $Y_2O_3-Al_2O_3$ additive system. The total additive content was fixed at 8 wt.% and the amount of PMMA varies from 0 to 40 wt.% and BN varies from 0 to 36 wt.%, respectively. The crystalline phases of the samples were determined by X-ray diffraction analysis. All the sintered sample shows complete transformation of ${\alpha}$ to ${\beta}-Si_3N_4$ during the sintering process indicated that the phase transformation was unaffected by the PMMA or BN content. However, the microstructure shows that the residual porosity increased with increasing PMMA and BN content. In addition, the flexural strength and the dielectric constant decrease with addition of PMMA and BN due to the residual porosity. This article provides empirical study of design parameters for $Si_3N_4$-based radome materials.