• Title/Summary/Keyword: Residual Life Assessment

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Fatigue Life Prediction of Weldment with Damage Mechanics (손상역학을 이용한 용접부의 피로수명예측)

  • Chung, Heung-Jin;Yoo, Byoung-Chan
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.60-64
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    • 2008
  • According to previous research, welding-induced stress in steel structures can significantly affect the fatigue behaviour; it produces initial damage of weldiug part of structure locally and residual stresses reduce the fatigue strength after welding precess. In this study, through continuum damage mechanics, we can estimate the weldiug damage using the stress and strain history during welding process and the effect of welding residual stress for assessment of fatigue life. The variation of welding-induced stresses and strains need be traced precisely in advance for a reliable weldiug damage assessment. In this study, a damage and fatigue analysis techniques for steel structures with welding-induced residual stress are presented. First, We calculate the history of temperature according with welding process. And residual stress with a welding thermal history was evaluated by non-linear thermal stress analysis. Secondly, welding damage and fatigue life are estimated with kinetic damage law.

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Stress Analysis and Residual Life Assessment of T-piece of High Temperature Pipe (고온배관 T-부의 응력해석 및 잔여수명평가)

  • Kwon, Yang-Mi;Ma, Young-Wha;Cho, Seong-Wook;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
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    • v.20 no.3 s.71
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    • pp.34-41
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    • 2005
  • For assessing residual lift of the steam pipe in fossil power plants, inspections and analysis are usually focused on the critical locations such as butt welds, elbows, Y-piece and T-piece of the steam pipes. In predicting the residual life of T-piece, determination of local stress near welds considering system load as well as internal pressure is not a simple problem. In this study, stress analysis of a T-piece pipe was conducted using a three-dimensional model which represents the T-piece of a domestic fossil power station. Elastic and elastic-creep analysis showed the maximum stress level and its location. Residual creep rupture life was also calculated using the stress analysis results. It was argued that the calculated life is reasonably same as the measured one. The stress analysis results also support life prediction methodology based on in-field replication technique.

Fatigue Assessment of Reactor Vessel Outlet Nozzle Weld Considering the LBZ and Welding Residual Stress Effect (국부 취화부와 용접 잔류응력 효과를 고려한 원자로 출구노즐 용접부의 피로강도 평가)

  • Lee, Se-Hwan
    • Journal of Welding and Joining
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    • v.24 no.2
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    • pp.48-56
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    • 2006
  • The fatigue strength of the welds is affected by such factors as the weld geometry, microstructures, tensile properties and residual stresses caused by fabrication. It is very important to evaluate the structural integrity of the welds in nuclear power plant because the weldment undergoes the most of damage and failure mechanisms. In this study, the fatigue assessments for a reactor vessel outlet nozzle with the weldment to the piping system are performed considering the welding residual stresses as well as the effect of local brittle zone in the vicinity of the weld fusion line. The analytical approaches employed are the microstructure and mechanical properties prediction by semi-analytical method, the thermal and stress analysis including the welding residual stress analysis by finite element method, the fatigue life assessment by following the ASME Code rules. The calculated results of cumulative usage factors(CUF) are compared for cases of the elastic and elasto-plastic analysis, and with or without residual stress and local brittle zone effects, respectively. Finally, the fatigue life of reactor vessel outlet nozzle weld is slightly affected by the local brittle zone and welding residual stresses.

Remaining Life Assessment of High Temperature Steam Piping (고온 증기 파이프의 잔여수명 평가)

  • 윤기봉
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.12-24
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    • 1995
  • Recently, more researches have been actively performed for the assessment of material degradation and residual-life of elevated temperature plant components, as some of domestic fossil power plants become older than 30 years. In this paper, results of on_site residual life assessment are reported for main steam pipes of Youngwol power station #2 which have operated since 1965. For critical weld locations such as butt welds branch welds, Y_sections and a T-section, replication technique and hardness measurement technique were employed for life_assessment. When cracks were detected by conventional NDT tests, crack growth life was calculated using a computer code. On the other hand, for matrix of pipes, residual life was quantitatively estimated by an analytic method and material degradation was estimated qualitatively using diameter measurement data and grain-boundary etching method. Also, direction in further improvement of on-site life assessment techniques are proposed.

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Application of Fatigue Life Assessment considering Residual Stresses for Various Welded Details (잔류응력을 고려한 피로수명평가법의 적용성 검토(I) - 다양한 용접연결부에 대한 적용 -)

  • Han, Jeong-Woo;Lee, Tak-Kee;Han, Seung-Ho;Kim, Jae-Hoon
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.125-129
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    • 2002
  • Authors had developed the model for the fatigue life assessment of welded details considering residual stress and its relaxation. The model consists of three ingredients; a hot-spot stress approach, a residual stress relaxation, and an equivalent stress. The equivalent stress is induced by stress ranges and the ratios between the applied mean stresses and the ultimate stress of material. Once being tuned with two specific fatigue tests by using load carrying cruciform joint, this model can be applied to many kinds of welded details which structural stress concentration factors are different from each other. This paper reports the application of the proposed model for various welded details including cover plate, longitudinal stiffener, gusset and side attachment. From the investigation of predicted results by using the proposed model it was shown that the ambiguous fatigue characteristics of the various details influenced widely by the welding residual stress are clarified, and also the model could be applied to assess fatigue life of general welded structures.

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Finite Element Analysis for Iron-Making Furnace (제철용 고로의 유한요소해석)

  • 이만승;백점기;이제명
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.245-253
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    • 2004
  • There has been recent demand for extending the life of age-degraded structures and equipment by such techniques as diagnosis, maintenance, safety assessment, and estimating residual life on iron-making plants and hydraulic, thermal, and nuclear power plants. These techniques take into account comprehensive scenarios that may cause malfunction and structural damage and allow an assessment of risk based on the likely scenarios. In particular the safety assessment and residual life estimation of age-degraded ships and equipment facilities require consideration of various factors such as mechanical and thermal stresses, corrosion, hardness, load variation due to changes of operating condition, crack generation and strength reduction of material by fatigue. In this study, a detail thermal stress analysis, one of useful techniques of safety assessment and maintenance, is performed on a blast furnace by using general FEM code (MSC/NASTRAN).

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Residual Life Assessment on Cast Iron Pipes of Water Distribution System (상수도관로중 주철관종의 잔존수명 평가에 관한 연구)

  • Lee, Hyun-Dong;Bae, Chul-Ho;Hong, Seong-Ho;Hwang, Jae-Woon;Kwak, Phill-Jae
    • Journal of Korean Society on Water Environment
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    • v.20 no.3
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    • pp.206-214
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    • 2004
  • Residual wall thicknesses, corrosion rates, and residual life of thirty four samples of cast iron pipes(CIPs) and ductile cast iron pipes(DCIPs) collected from water mains of B city were studied to estimate their remaining service life or optimum time of rehabilitation. The internal maximum corrosion depths of samples measured using a dial gauge after shot blasting were twice higher than the external in most cases. Therefore corrosion of water pipes was much more affected by internal water quality than soil. Residual wall thicknesses of DCIPs were higher than those of CIPs. That reason was thought to be that DCIPs have been protected from internal corrosion by lining cement mortar. Residual life calculated by maximum corrosion rate was ranged up to 44 years with 12.40 years average. Since most CIPs were much deteriorated, rehabilitation plan should be established soon in B city. Residual life of DCIP was 33.52 years average. When cement mortar lining is used up by neutralization of DCIPs. DCIP also should be rehabilitated.

Residual Life Assessment of mod HP Reformer Tubes Using Surface Replication Methods (표면복제를 사용한 mod HP강 개질로 튜브의 잔여수명 평가에 대한 연구)

  • Ryu, Hyung Ki;Le, Thi Giang;Bang, Hyo Jung;Yoon, Kee Bong
    • Journal of the Korean Institute of Gas
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    • v.25 no.5
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    • pp.30-36
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    • 2021
  • Residual life assessment of reformer tubes of mod HP steel used in the refinery and petrochemical industry were investigated by quantitative metallographic evaluation method. Area fractions of precipitated carbides were measured by using surface replication and its relationship with the remaining life of the tube was investigated. The microstructures of the virgin and other tubes were examined using optical microscopy (OM) for service periods of 1.8, 6.0, 7.2, 8.5, 9.7, and 16.2 years at 950 ℃ and the area fractions of the precipitates were measured by image analysis using ImageJ software. As the area fraction of the precipitates increased, the residual life was decreased accordingly. The results showed that the LMP was the highest in the virgin and the LMP decreased as the service time increased and the residual life decreased. A regressional equation showing the relation between the area fraction of carbides and LMP was experimentally derived. The obtained relationship can be used with the surface replication method for on-site residual life assessment.

Fatigue Crack Propagation Life Assessment of T-joint Fillet Weldment Considering Residual Stress under Random Loading (변동하중하의 잔류응력을 고려한 십자형 용접부의 잔존 수명 예측에 관한 연구)

  • Kim, Sung-Hoon;Kim, Kyung-Su;Lee, Jang-Hyun;Yoo, Chang-Hyuk;You, Won-Hyo;Yoo, Mi-Ji
    • Journal of Welding and Joining
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    • v.29 no.2
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    • pp.46-55
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    • 2011
  • This paper deals with the crack propagation life assessment of T-joint welded structure where typical fatigue cracks have been frequently initiated when the marine vessels experience the storm load. Welding residual stresses are calculated to investigate its effects on the fatigue life. Thereafter the residual stress distribution was applied to the AFGROW life prediction program, which incorporated the loading, the welding residual stress, and the geometric shape of the structure. The fatigue tests of the T-joint welded specimen under storm loading show the beach mark clearly generated on the fractured section of the weldment. The crack propagation life estimated based on the beach mark is compared with that of AFGROW to validate the life prediction. Based on the results, the evaluation method of the remaining fatigue life for T-joint fillet weldment of marine vessel's cargo hold with random load or storm load was established.

Persistence and Degradation Pattern of Acequinocyl and Its Metabolite, Hydroxyl-Acequinocyl and Fenpyroximate in Butterburs (Petasites japonicus Max.)

  • Leesun Kim;Geun-Hyoung Choi;Hyun Ho Noh;Hee-Dong Lee;Hak-won Lee;Kee Sung Kyung;Jin-Ho Ro
    • Korean Journal of Environmental Agriculture
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    • v.42 no.2
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    • pp.93-103
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    • 2023
  • Persistence and degradation patterns of acequinocyl and its metabolite, hydroxyl-acequinocyl (acequinocyl-OH) and fenpyroximate in butterburs (Petasites japonicus Max.) were investigated after pesticide application. Butterburs, one of the minor crops in South Korea, was planted in two plots (plot A for double and plot B for single application) in a greenhouse. Butterburs samples were also planted in a separate plot without pesticide treatment, as the control. A commercial pesticide containing acequinocyl and fenpyroximate was applied to the foliage of butterburs at hourly intervals after dilution. Recoveries of acequinocyl and acequinocyl-OH were 78.6-84.7% and 83.7-95.5%, respectively; the relative standard deviation of the two compounds were less than 5%. The method limit of quantification was 0.01 mg/kg. The total (Ʃ) acequinocyl residues in butterburs reduced by 96.0% at 14 days and 75.9% at 7 days, in plot A and B, respectively, after final pesticide applications. The biological half-life (DT50) of Ʃ acequinocyl and fenpyroximate, calculated using the dissipation rate, was 3.0 days and 4.0 days, respectively. These data were used to set up maximum residue and safe standard levels when the pesticides are applied to control pests during butterbur cultivation. Risk assessment results showed that the maximum % acceptable daily intake was 7.74% for Ʃ acequinocyl and 0.16% for Ʃ fenpyroximate. The theoretical maximum daily intake of Ʃ acequinocyl and fenpyroximate was 26.3% and 35.8%, respectively. In conclusion, the concentrations of Ʃ acequinocyl and fenpyroximate in butterburs pose no significant health risks to Koreans.