• 제목/요약/키워드: Residual Compressive Stress

검색결과 510건 처리시간 0.022초

용접부의 천공 측정법에 의한 잔류 응력에 관한 연구 (A Study on the Residual Stresses by the Hole Drilling Measuring in the WeldZone)

  • 남궁재관
    • 한국공작기계학회논문집
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    • 제17권3호
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    • pp.115-121
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    • 2008
  • A knowloedge of the residual stress distribution at circumferential welds can increase the prediction accuracy of a fracture assessment in pipe lines. In this study, in order to predict the residual stress distribution in the circumferential butt-welded pipes were measured, using the hole-drilling strain gauge method. Their practical applications were performed in to two kinds of pipes. As the results, the following characteristics were found. On the inner surface of pipes, the circumferential and axial residual stresses were both tensile near the center line of welding and both of them changed from tensile to compressive as the distance from the center line increased. On the outer surface, however, the circumferential residual stress was shown to be tensile wile the axial residual stress was compressive near the center line of welding, and later they were revered at the region far away from the centerline.

형상봉의 모양이 홀확장 잔류응력 분포에 미치는 영향에 대한 유한요소해석 (The Finite Element Analysis of the Mandrel Shape's Influence on the Residual Stress Distribution by Cold Expansion Method)

  • 장재순;조명래;양원호
    • 한국정밀공학회지
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    • 제23권9호
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    • pp.127-133
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    • 2006
  • Cold expansion method is used to protect a fatigue fracture from fastener hole in the structure and aerospace industry. Cold expansion is that an oversized tapered mandrel goes through the hole and produces a compressive residual stress as well as plastic deformation around the hole. Here, mandrel shapes are one of the factors which are influenced on the residual stress distribution by cold expansion method. This paper, according to mandrel shapes (diameter of mandrel, length of mandrel and length of taper), we are performed a finite element analysis of residual stress distribution by cold expansion method. From this study, it has been found that diameter of mandrel and length of taper are an important factor which was generated a low compressive residual stress surround of fastener hole by cold expansion method.

가상균열 모델을 이용한 피로균열 진전 해석 (Analysis of fatigue crack growth using fictitious crack model)

  • 양승용;구병춘
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 추계학술대회 논문집(III)
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    • pp.79-84
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    • 2003
  • A fictitious crack model was used to analyze fatigue crack growth under the influence of residual stress. In the fictitious crack model, crack is represented in terms of the separation of two adjacent interfaces and the constitutive equation between the separation and traction is assumed. The effect of fatigue loading was included in the constitutive equation by considering damage accumulation in the cohesive zone. To investigate the effect of the residual stress on the fatigue crack growth, we calculated the residual stress distribution due to transient heat flux to the specimen by finite element method. Fatigue crack growth was simulated by the fictitious crack model with repeated loading. The mode-I crack growth rates were compared for the cases with and without the compressive residual stress around the crack tip. It was observed that the mode-I crack growth can be suppressed by compressive residual stress.

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압축잔류응력이 스프링강의 고온환경 피로균열 진전거동에 미치는 영향 (Effect of Compressive Residual Stress on the High Temperature fatigue Crack Propagation Behavior of Shot-peened Spring Steel)

  • 정찬기;박경동
    • 한국해양공학회지
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    • 제16권5호
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    • pp.73-79
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    • 2002
  • In this paper, the effect of the compressive residual stresses was obtained at the test conditions of the higher temperature than the ambient temperature. The examination was performed with the CT specimen result of the material(JISG SUP9) which is being commonly used for the marine engine parts and the ocean structures. As a result, the test conditions at the higher temperature were acquired considering the peak values of the compressive residual stresses of the specimens and the effect on the fatigue crack propagation speed da/dN in stage II and the threshold stress intensity factor range Δth in stage I. Also the material constant C and the fatigue crack propagation index m in the formula of Paris Law da/dN=C (ΔK)$^{m}$ were suggested to estimate the dependence on the test temperature.

AE 기법을 이용한 TiNi/A16061 형상기억복합재료의 파괴특성평가 (Fracture Characteristic of TiNi/A16061 Share Memory Alloy Composite using Acoustic Emission Technique)

  • 이진경;박영철;구후택;박동성;이규창
    • 대한기계학회논문집A
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    • 제26권2호
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    • pp.275-282
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    • 2002
  • Tensile residual stress happen by difference of coefficients of thermal expansion between fiber and matrix is one of the serious problems in metal matrix composite(MMC). In this study, TiNi fiber was used to solve the tensile residual stress as the reinforced material. TiNi fiber improves the tensile strength of composite by occurring compressive residual stress in matrix using shape memory effect of it. Pre-strain was added to generate compressive residual stress inside TiNi/A16061 composite. It was also evaluated the effect of compressive residual stress corresponding to pre-strains variation. AE technique was used to clarify the microscopic damage behavior at high temperature and the effect of pre-strain difference of TiNi/A16061 shape memory alloy composite.

AE 기법을 이용한 TiNi/A16061 형상기억복합재료의 고온파괴특성평가 (Fracture Characteristic of TiNi/A16061 Share Memory Alloy Composite at High Temperature using Acoustic Emission Technique)

  • 이진경;박영철;강동현;박동성;이규창
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.72-77
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    • 2001
  • Tensile residual stress happen by difference of coefficients of thermal expansion between fiber and matrix is one of the serious problems in metal matrix composite(MMC). In this study, TiNi fiber was used to solve the tensile residual stress as the reinforced material. TiNi fiber improves the tensile strength of composite by occurring compressive residual stress in matrix using shape memory effect of it. Pre-strain was added to generate compressive residual stress inside TiNi/A16061 composite. It was also evaluated the effect of compressive residual stress corresponding to pre-strains variation. AE technique was used to clarify the microscopic damage behavior at high temperature and the effect of pre-strain difference of TiNi/A16061 shape memory alloy composite.

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Nd:YAG 레이저 충격 피닝에 의한 금속표면의 잔류응력 특성 개선 (Improving the Residual Stress Characteristics of the Metal Surface by Nd:YAG Laser Shock Peening)

  • 양세영;최성대;전재목;공병채
    • 한국생산제조학회지
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    • 제19권4호
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    • pp.539-547
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    • 2010
  • Laser shock peening is useful to improve fatigue characteristic of multiple number of metals and alloys. This process induces a compressive residual stress on the metal surface, and when tensile load is applied, growth of crack is delayed and which changes the characteristic of the metal surface. It is an innovative surface treatment technique for strengthening metals. Specimens of SM45C are used in this study. The effect of an inertial tamping layer on the residual stress field using laser shock peening setup and Nd:YAG laser power is evaluated. Residual stress distribution measured by X-ray diffraction. As a result of this study it can be presented that following condition of Nd:YAG laser power and inertial tamping layer parameters, compressive residual stress is generated on the surface of the SM45C. Results to experimental data indicate that laser shock peening has great potential as a means of improving the mechanical performance of the metal surface.

열적, 화학적 강화에 의해 잔류응력이 형성된 유약층을 가진 도자기의 기계적 물성 (Mechanical Properties of Porcelain with Thermally and Chemically Induced Residual Stress on Glaze)

  • 김동환;맹지헌;한윤수;김형태;최성철;김형준
    • 한국세라믹학회지
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    • 제51권5호
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    • pp.487-491
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    • 2014
  • In this study, we measured the thermally and chemically induced residual stresses on glaze using the photoelastic method. Porcelain with thermally induced residual stress showed compressive stress of 49 MPa for thermal expansion mismatch and a locally fluctuated stress field over the glaze layer due to compensation of compressive stresses around pores. In the case of chemically strengthened porcelain, the compressive stress on the glaze was 151 MPa which was around 3 times higher than the stress on thermally strengthened glaze. The trend of fracture strength of thermally and chemically strengthened porcelains was coincident with that of the residual stress of porcelains.

ZTA에서 잔류응력이 파괴인성 증진에 미치는 영향 (Effects of the Residual Stress on Fracture Toughness in ZTA)

  • 이영민;유진
    • 한국세라믹학회지
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    • 제27권3호
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    • pp.329-336
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    • 1990
  • In this investigation, bar-shaped specimens which consisted of three layers are prepared to study the effects of residual compressive stress on the mechanical properties in ZTA. The outer layers contained Al2O3 and unstabilized ZrO2 and the central layer contained Al2O3 and stabilized ZrO2(with 5.10wt% Y2O3). When cooled from the sintering temperature, some of zirconia in the outer layers transformed to the monoclinic form while zirconia in the central layer was retained in the tetragonal form. The transformation which induces to dilatational expansion led to the estabilishmenet of compressive stress in the outer layers and balances tensile stress in the central layer. Decrease of outer layer thickness(for a fixed total thickness)increases residual compressive stress. Because of residual compressive stress in the outer layers, the fracture toughness of outer layers of 3-layers composite is 10.21 Mpam1/2, which is increased to 25% above in comparison with 1-layer specimens in ZTA. Also, the 3-layers composite is believed to exhibite greater fracture resistance in contact damage environment from thermal shock test.

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열처리된 스프링강의 피로수명 개선을 위한 쇼트피닝 가공 효과 (Effect of Shot Peening on Fatigue Life of Heat Treated Spring Steel)

  • 이승호;심동석
    • 열처리공학회지
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    • 제17권6호
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    • pp.336-341
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    • 2004
  • The effect of shot peening conditions on the fatigue properties of heat-treated spring steel has been investigated by using residual stress measurement and metallography. The mechanical properties of material did not change so much by shot peening. However, the fatigue strength and fatigue life increased about 20% to 40% by 1-step and 2-step shot peening process. The fatigue strength and life were closely related to the value and position of maximum compressive residual stress by shot peening process. In the case of warm shot peening, compressive residual stress of specimens shot peening processed at $200^{\circ}C$ was higher than those of specimens shot peening processed at room temperature, $100^{\circ}C$ and $300^{\circ}C$.