• Title/Summary/Keyword: Residual Analysis

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Improved Modeling of the Effects of Thermal Residual Stresses on Single Fiber Pull-Out Problem

  • Chai, Young-Suk;Park, Byung-Sun;Yang, Kyung-Jun
    • Journal of Mechanical Science and Technology
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    • v.15 no.7
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    • pp.823-830
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    • 2001
  • The single fiber pull-out technique has been commonly used to characterize the mechanical behavior of fiber/matrix interface in fiber reinforced composite materials. In this study, an improved analysis considering the effect of thermal residual stresses in both radial and axial directions is developed for the single fiber pull-out test. It is found to have the pronounced effects on the stress transfer properties across the interface and the interfacial debonding behavior.

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A Study on the Simplified Method to Calculate the Compressive Strength of Welded Structures (용접 구조물 압축강도의 간이해석에 관한 연구)

  • 서승일
    • Journal of Welding and Joining
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    • v.18 no.4
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    • pp.87-95
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    • 2000
  • Residual stresses and deformations due to welding have effects on the strength of structures. In this paper, the compressive strength of basic welded structures is studied and the effects of the residual stresses and deformations on the compressive strength of beams, plates and shells are investigated,. Theoretical analysis for the basic structures is carried out and simplified methods to calculate the compressive strength are proposed. The proposed methods yield simple formulas to calculate the compressive strength, of which results are much helpful. The accuracy of the proposed method is revealed by comparison with experimental results.

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A study on the residual stress relieving for dissimilar metal weld under weld overlay (Overlay 용접을 통한 원전 이종 금속 용접부 잔류응력 완화효과에 대한 연구)

  • Song, Tae-Gwang;Bae, Hong-Yeol;Kim, Yun-Jae;Lee, Gyeong-Su;Park, Chi-Yong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.260-262
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    • 2007
  • In nuclear power plants, residual stress of dissimilar metal weld propagates cracks in the weld metal which is susceptible to stress corrosion cracking. Overlay welding is a process widely used to mitigate residual stress replacing inside tensile stress by compressing stress. The purpose of this paper is to predict the effect of weld overlay by finite element analysis.

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Welding Residual Stress Measurement by Barkhausen Noise Method (Barkhausen noise를 이용한 용접 잔류응력 측정)

  • Lee, S.S.;Ahn, B.Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.10 no.1
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    • pp.91-95
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    • 1990
  • Welding residual stress was measured by Barkhausen noise method. The calibration experiment was done for the quantitative analysis. The specimen for the calibration experiment must has the same thermo-mechanical history as the actual material to be tested. The Barkhausen noise were analysed by the pulse-height distribution. The results show that the distribution and magnitude of welding residual stress from Barkhausen noise method are in good agreement with those from blind hole method.

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The Residual Life Cycle Evaluation of the Bogie Frames of EMU Vehicles (전동차용 대차틀의 잔여수명 평가)

  • 이찬우;허현무
    • Proceedings of the KSR Conference
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    • 1998.11a
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    • pp.537-544
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    • 1998
  • This paper reports in the investigation results about residual life cycle evaluation of the bogie frames. The investigations consist of following two items. The residual life cycle evaluation and wholesome state developed in the bogie frames. The statistical data of analysis about crack occurrences checked at each part of the bogie frames in preliminary and precision inspections. These results support the possibility of extending the life cycle by 5 years.

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Three Dimensional Thermal-Elastic Plastic Analysis of GMAW Considering the Melting of Weld Bead (비드의 용용상태를 고려한 가스메탈 아크용접의 3차원 열탄소성 변형 해석)

  • Jang-Hyun Lee;Jong-Gye Shin;Ji-Hoon Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.1
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    • pp.49-60
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    • 2002
  • Welding is essential in ship production since welding is very popular method for joining two or more metals. However, welding causes residual stress and distortion and these give a bad influence to the structure strength and assembly of ship blocks. Therefore, prediction and treatment of residual stress and distortion is a key to accuracy control in shipyard. In this paper, a computational procedure, based on thermal-elastic-plastic 3-dimensional FEA, has been suggested to simulate butt and fillet welding process. In the simulation process, temperature distribution at each time step is obtained by heat transfer analysis and then thermal deformation analysis is done with obtained temperature distributions to find the residual stress and distortion. In heat transfer analysis, enthalpy method is used to realize phase change at melting temperature. Also element birth and death method is used to simulate adding of weld metal in both heat transfer analysis and thermal elastic plastic analysis. The proposed procedure is verified by related researches and the results show good agreement with those of related researches.

Analysis of Forging Plastic Stress by X.R.D and F.E.M (단조공정별 소성응력분포의 X.R.D 분석에 관한 연구)

  • Jeon, S.K.;Kim, S.Y.;Kim, J.H.;Lee, S.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.395-398
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    • 2006
  • Forging is applied for many industrial fields. Also, it is applied to hose nipple. Stress and metal analysis is finding method of forging possibility and we predict this possibility by finite element forging analysis. But there are also many manufacturing procedure after forging, and metal texture is varied by additional heat treatment or coating. So this research is focused on the measuring and analysis of plastic residual stress distribution at overall manufacturing procedure. From raw material to final product we measured real residual stress at each manufacturing procedure by X ray diffract meter, and simulated another procedure except forging by nonlinear finite element analysis. Also we showed how Zn-Ni coating is more contributable to metal strength than Zn coating. By this research we make final conclusion that process analysis must be observed from raw material to final manufacturing state for robust design.

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Residual Stress Measurement of Sand Casting by ESPI Device and Thermal Stress Analysis (ESPI 장비를 활용한 사형 주조품의 잔류응력 측정 및 주조 열응력 해석)

  • Kwak, Si-Young;Nam, Jeong-Ho
    • Journal of Korea Foundry Society
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    • v.40 no.1
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    • pp.1-6
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    • 2020
  • Many studies involving a thermal stress analysis using computational methods have been conducted, though there have been relatively few experimental attempts to investigate thermal stress phenomena. Casting products undergo thermal stress variations during the casting process as the temperature drops from the melting temperature to room temperature, with gradient cooling also occurring from the surface to the core. It is difficult to examine thermal stress states continuously during the casting process. Therefore, only the final states of thermal stress and deformations can be detemined. In this study, specimens sensitive to thermal stress, were made by a casting process. After which the residual stress levels in the specimens were measured by a hole drilling method with Electron Speckle-Interferometry technique. Subsequently, we examined the thermal stresses in terms of deformation during the casting process by means of a numerical analysis. Finally, we compared the experimental and numerical analysis results. It was found that the numerical thermal stress analysis is an effective means of understanding the stress generation mechanism in casting products during the casting process.

A Study on the Residual Stress in the Welded Joints with Different Details (용접상세의 변화에 따른 용접이음부의 잔류응력에 관한 연구)

  • Lim, Cheong Kweon;Park, Moon Ho
    • Journal of Korean Society of Steel Construction
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    • v.10 no.4 s.37
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    • pp.709-720
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    • 1998
  • In order to study the distribution of welding residual stress through the plate thickness. experiment and analysis of fillet welding details were carried out. Especially, a residual stress in the weld root part of T-joint fillet weld whose measurement was difficult up to now was measured. By using the heat input and the number of the weld layers as parameters, the distribution of the 3-dimensional residual stress was investigated. As a result, we can say that with increasing the heat input, the residual stress in the weld toe and weld root barely changes. But, the area of the tensile residual stress became wide. Then, comparing a single pass with multi-pass weld method, it was found that the residual stress decreased more in multi-pass than in single pass. Moreover, it was found the thing that the area of tensile residual stress by multi-pass is lower than that by single-pass in the near weld part.

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Correlating the Fineness and Residual Gum Content of Degummed Hemp Fibres

  • Beltran, Rafael;Hurren, Christopher J.;Kaynak, Akif;Wang, Xungai
    • Fibers and Polymers
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    • v.3 no.4
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    • pp.129-133
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    • 2002
  • It is well known residual gum exists in degummed or rotted hemp fibers. Gum removal results in improvement in fiber fineness and the properties of the resultant hemp yams. However, it is not known what correlation if any exists between the residual gum content in retted hemp fibers and the fiber fineness, described in terms of fiber width in this paper. This study examined the mean width and coefficient of variation (CV) of fiber width of seventeen chemically rotted hemp samples with reference to residual gum content. The mean and CV of fiber width were obtained from an Optical fiber diameter analyser (OFDA 100). The linear regression analysis results show that the mean fiber width is directly proportional to the residual gum content. A slightly weaker linear correlation also exists between the coefficient of variation of fiber width and the residual gum content. The strong linear co-relation between the mean of fiber width and the residual gum content is a significant outcome, since testing for fiber width using the OFDA is a much simpler and quicker process than testing the residual gum content. Scanning Electron Microscopy (SEM) reinforces the OFDA findings. SEM micrographs show a flat ribbon like fiber cross-section hence the term \"fiber width\" is used instead of fiber diameter. Spectral differences in the untreated dry decorticated skin samples and chemically treated and subsequently carded samples indicate delignification. The peaks at $1370cm^{-1}$, $1325cm^{-1}$, $1733cm^{-1}$, and $1600cm^{-1}$ attributed to lignin in the untreated samples are missing from the spectra of the treated samples. The spectra of the treated samples are more amine-dominated with some of the OH character lost.cter lost.