• 제목/요약/키워드: Residual Analysis

검색결과 3,249건 처리시간 0.035초

미소가속도계 센서의 제조공정에서 잔류응력 해석 (Analysis of Residual Stresses at Manufacturing Precesses for Microaccelerometer Sensors)

  • 김옥삼
    • Journal of Advanced Marine Engineering and Technology
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    • 제25권3호
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    • pp.631-635
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    • 2001
  • The major problems associated with the manufacturing processes of the microaccelerometer based on the tunneling current concept is the residual stress. This paper deals with finite element analysis of residual stress causing pop up phenomenon which are induced in micromachining processes for a microaccelerometers sensor using silicon on insulator(SOI) wafer. After heating the tunnel gap up to $100^{\circ}C$and get it through cooling process and the additional beam up to $80^{\circ}C$get it through the cooling process. We learn the residual stress of each shape and compare the results with each other, after heating the tunnel gap up to $400^{\circ}Cduring$ the Pt deposition process. The equivalent stresses produced during the heating process of focused ion beam(FIB) cut was also to be about $0.02~0.25Pa/^{\circ}C$and cooling process the gradient of residual stresses of about $8.4\{times}10^2Pa/{\mu}m$ still at cantilever beam and connected part of paddle. We want to seek after the real cause of this pop up phenomenon and diminish this by change manufacturing processes of microaccelerometer sensors.

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Numerical Analysis of Welding Residual Stress Using Heat Source Models for the Multi-Pass Weldment

  • Bae, Dong-Ho;Kim, Chul-Han;Cho, Seon-Young;Hong, Jung-Kyun;Tsai, Chon-Liang
    • Journal of Mechanical Science and Technology
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    • 제16권9호
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    • pp.1054-1064
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    • 2002
  • Numerical prediction of welding-induced residual stresses using the finite element method has been a common practice in the development or refinement of welded product designs. Various researchers have studied several thermal models associated with the welding process. Among these thermal models, ramp heat input and double-ellipsoid moving source have been investigated. These heat-source models predict the temperature fields and history with or without accuracy. However, these models can predict the thermal characteristics of the welding process that influence the formation of the inherent plastic strains, which ultimately determines the final state of residual stresses in the weldment. The magnitude and distribution of residual stresses are compared. Although the two models predict similar magnitude of the longitudinal stress, the double-ellipsoid moving source model predicts wider tensile stress zones than the other one. And, both the ramp heating and moving source models predict the stress results in reasonable agreement with the experimental data.

기체크로마토그래피를 이용한 잔류농약 동시다성분 분석법 (Determination of Simultaneous Analytical Method of Residual Pesticides by Gas Chromatography)

  • 최원조;최계선;이희정;원영준;박흥재;김우성
    • 한국환경과학회지
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    • 제18권12호
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    • pp.1369-1381
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    • 2009
  • The simultaneous determination of residual pesticides was developed using a gas chromatography. In this study, a simple and reliable methodology was improved to detect 175 kinds of residual pesticides by a liquid-liquid extraction procedure, followed by chromatographic analysis by gas chromatography. The 175 kinds of residual pesticides was classified into 4 groups according to the chemical structure, column type, resolution and sensitivity. The soybean sample selected for recovery experiment was not detected any pesticides. The recovery rates were ranged from 70.6% to 119.7% in most pesticides. The relative standard deviation (RSD 0.3~5.6%) was lower than 5.6% in all cases. The limits of detection (LOD) was lower than the maximum residue levels established by Korean legislations. The method has been successfully applied to the analysis of approximately 130 real samples.

인접홀에서 홀확장법 적용시, 유한요소법을 이용한 잔류응력해석 (Using the Finite Element Method, 3 Dimensional FE Analysis of Residual Stress by Cold Expansion Method in the Plate Baying Adjacent Holes)

  • 양원호;조명래;장재순
    • 대한기계학회논문집A
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    • 제30권5호
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    • pp.528-532
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    • 2006
  • In the aerospace industry, Cold expansion has been used the most important method that is retarded of crack initiation from fastener hole surface. Cold expansion method(CEM) is that a oversized tapered mandrel goes through the hole in order to develop a compressive residual stress as the passing of the mandrel around the hole. Therefore, because of characteristic of mandrel inserting, Residual Stress Distributions (RSD) are differently generated form Entry, Mid and Exit position of the plate. Also, it is respected that RSD are changed as distances between holes. In this paper, It is performed a FE analysis of RSD by CEM and it is respectively shown RSD in the Entry, Mid and Exit position. It is compared residual stress results form the cold expansion in these two cases: the concurrent CEM and the sequential CEM. From this research, it has been found that compressive residual stress of Entry position is lower than other positions. Also, the concurrent CE of adjacent holes leads to much higher compressive residual stress than the sequential CE. In addition, in the sequential CE case, a compressive RSD of 1 step's hole around is lower than compressive RSD of 2 step's hole around.

국부변형률 방법을 이용한 용접후열처리 전후 시편의 피로수명 해석 (Fatigue Life Analysis of Butt-welded Joint with and without Postweld Heat Treatment by Local Strain Approach)

  • 이동형;서정원;구병춘;석창성
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1086-1091
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    • 2003
  • The problem of residual stresses and fatigue behavior in welded structures is the main concern of welding research fields. The residual stresses and distortions of structures by welding exert negative effect on the safety of mechanical structures. Postweld heat treatment is usually carried out to relieve this residual stresses of welded joints. In this paper the influence of postweld heat treatment on fatigue life of butt-welded joint was investigated. To predict the effect of PWHT, an analytical model is developed by finite element and local strain approach and the result of fatigue life analysis is compared to experimental results. It is demonstrated that fatigue life estimates closely approximate the experimental results and PWHT provides some increase of fatigue lives in long-life fatigue region and no increase in short-life fatigue region because of the residual stress relaxation under tensile loads.

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세라믹/금속접합재의 고온피로에 따른 접합계면의 응력분포 (Stress distribution of near the interface on high temperature fatigue in ceramic/metal bonded joints)

  • 박영철;허선철;윤두표;김광영
    • 한국해양공학회지
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    • 제10권2호
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    • pp.106-119
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    • 1996
  • The ceramic has various high mechanical properties such as heat, abrasion, corrosion resistance and high temperature strength compared with metal. It also has low speciffic weight, low thermal expansibillity, low thermal conductivity. However, it could not be used as structural material since it is brittle and difficult for the machining. Therefore, there have been many researches to attempt to join ceramic with metal which is full of ductillity in order to compensate the weakness of ceramic.The problem is that residual stress develops around the joint area while the ceramic/metal joint material is cooled from high joining temperature to room temperature due to remarkable difference of thermal expansion coefficients between ceramic and metal. Especially, the residual stress at both edges of the specimen reduces the strngth of joint to a large amount by forming a singular stress field. In this study, two dimensional finite element method is attempted for the thermal elastic analysis. The joint residual stress of ceramic/metal developed in the cooling process is investigated and the change of joint residual stress resulted from the repetitive heat cycle is also examined. In addition, it is attempted to clarify the joint stress distribution of the case of tensile load and of the case of superposition of residual stress and actual loading stress.

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Nail Head 형상을 가지는 레이저 용접 단면부의 잔류응력 분포 특성에 관한 연구 (A Study on the Distribution of Welding Residual Stresses in Laser Welds with the Nail-head Shape)

  • 방한서;김영표;주성민;권영섭
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 춘계학술대회 논문집
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    • pp.269-273
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    • 2003
  • During the laser welding, weldments are suddenly heated by laser beam and cooled. This phenomenon gives occasion to complex welding residual stresses, which have a great influence on structural instability strength, in laser welds. However, a relevant research on this field is not sufficient until present and residual stress measurements have experimental and practical limitations. For these reasons a numerical simulation may be attractive in order to solve the residual stress problem. In order to determine the distribution of heat and welding residual stresses in laser welds with the nail-head shape, authors conduct the finite element analysis (two-dimensional unstationary heat conduction & thermal elasto-plastic analysis). From the result of this study, we can confirm the stress concentration is occurred at the place of melting line shape changed in laser welds with the nail-head shape.

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Estimation of residual stress in dissimilar metals welding using deep fuzzy neural networks with rule-dropout

  • Ji Hun Park;Man Gyun Na
    • Nuclear Engineering and Technology
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    • 제56권10호
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    • pp.4149-4157
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    • 2024
  • Welding processes are used to connect several components in nuclear power plants. These welding processes can induce residual stress in welding joints, which has been identified as a significant factor in primary water stress corrosion cracking. Consequently, the assessment of welding residual stress plays a crucial role in determining the structural integrity of welded joints. In this study, a deep fuzzy neural networks (DFNN) with a rule-dropout method, which is an artificial intelligence (AI) method, was used to predict the residual stress of dissimilar metal welding. ABAQUS, a finite element analysis program, was used as the data collection tool to develop the AI model, and 6300 data instances were collected under 150 analysis conditions. A rule-dropout method and genetic algorithm were used to optimize the estimation performance of the DFNN model. DFNN with the rule-dropout model was compared to a deep neural network method, known as a general deep learning method, to evaluate the estimation performance of DFNN. In addition, a fuzzy neural network method and a cascaded support vector regression method conducted in previous studies were compared. Consequently, the estimation performance of the DFNN with the rule-dropout model was better than those of the comparison methods. The welding residual stress estimation results of this study are expected to contribute to the evaluation of the structural integrity of welded joints.

평균잔여수명의 경향 변화에 대한 검정에 관한 연구 (A Study on the Test for Trend Change in Mean Residual Life)

  • 나명환;이현우;김재주
    • 품질경영학회지
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    • 제26권4호
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    • pp.101-110
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    • 1998
  • The mean residual life function is the expected remaining life of an item at age $\chi$. The problem of trend change in the mean residual life is great interest in the reliability and survival analysis. In this paper we develop a new test statistic for testing whether or not the mean residual life changes its trend based on a complete sample. Monte Carlo simulations are conducted to compare the perfor mance of our test statistic with that of previously known tests.

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3차원 유한요소법을 이용한 용접시편의 파괴 해석 (Fracture analysis of weld specimen using 3-dimensional finite element method)

  • 양승용;구병춘
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 춘계학술대회 논문집
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    • pp.385-390
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    • 2005
  • A specimen with residual stress due to welding was analyzed by three-dimensional cohesive zone model. The residual stress distribution was calculated by simulating welding process, and cohesive elements were located along crack propagation planes. Crack growth is possible since two planes of the cohesive element are separated beyond a maximum load carrying capacity. Stress fields around a crack tip are compared for specimens with and without residual stresses. Load-displacement curves and crack growth behaviors are also examined.

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