• Title/Summary/Keyword: Residual Al

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Fracture Mechanics Analysis of Steam Generator Tubes after Shot Peening (숏피닝된 증기 발생기 전열관의 파괴역학적 해석)

  • Shin, Kyu-In;Park, Jai-Hak;Jhung, Myung-Jo;Choi, Young-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.732-738
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    • 2004
  • One of the main degradation mechanisms in steam generator tubes is stress corrosion cracking induced by residual stress. The resulting damages can cause tube bursting or leakage of the primary water which contains radioactivity. Shot peening technique has been used to prevent stress corrosion crack growth in steam generator tubes. In order to investigate the shot peening effect on stress corrosion cracking stress intensity factors are calculated for the semi-elliptical surface crack which is located in residual stress region. The residual stress distribution in steam generator tubes is obtained from the simple model proposed by Frederick et al.

Analysis of 3-D residual Stresses Due to Shape Memory Effects (형상기억효과에 따른 3차원 잔류응력의 해석)

  • 김홍건
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.42-46
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    • 1999
  • The strengthening of a metal matrix composite(MMC) by the shape memory effect(SME) of dispersed TiNi particles was theoretically studied. An analytical model was constructed for the prediction of the average residual stress(<$\delta$>m) on the base of the Eshelby's equivalent inclusion method. The analysis was performed on the TiNi particle/Al metal matrix composites with varying volume fractions and prestrains of the particle. The residual stress caused by the shape memory of predeformed fillers has been predicted to contribute significantly to the strengthening of this composite.

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A Fracture Mechanics Study on the Fatigue Crack Growth Behaviors in Aluminum Alloy Weldments (알루미늄 합금 용접부의 피로균열성장거동에 관한 파괴력학적 연구)

  • 차용훈
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.3
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    • pp.31-39
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    • 1996
  • The objective of this study is to investigate the influence of welding residual stresses on the fatigue crack growth behavior of cracks located transverse to the weld bead. For this purpose, G. T. A (Gas Tungsten Arc) welding was performed on hte Al alloy 1100-O plate and the same initial crack is made on HAZ(Heat Affected Zone), weld metal and base meta respectively. Specimens were used CT(Compact Tension) specimens. Initial welding residual stresses were measured by using strai gage sectioning method. All specimens were tested under constant amplitude load with stress ratio R=0.1, It is possible to predict fatigue crack growth behaviors and the fatigue life, using numerical analysis together with distribution of initial residual stress and the values of C and m obtained from $da/dN-{\Delta}K$

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Effect of Primary Si Size and Residual Stress on the Mechanical Properties of B.390 Al Alloys (B.390 알루미늄 합금의 기계적 특성에 미치는 초정 Si 입자크기와 잔류응력의 영향)

  • Kim, Heon-Joo;Park, Jeong-Wook
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.3
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    • pp.157-163
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    • 2005
  • Effects of refinement of primary Si and residual stress on the mechanical properties of Aluminum B.390 alloy have been examined. Calcium was found to have an effect on the size of primary silicon particles. Primary silicon particle was refined as Ca content decreased. Refinement of primary Si particles led to an improvement in mechanical properties of the alloy; increase of elongation was prominent, above all. By the increase of compressive residual stress in the matrix alloy, tensile strength increased but elongation decreased.

Analysis of Residual Stresses Due to Shape Memory Effects (형상기억효과에 의해 발생되는 잔류응력의 해석)

  • 노홍길;김홍건;조영태;이동주;정태진;김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.147-152
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    • 1999
  • The strengthening of a metal matrix composite(MMC) by the shape memory effect(SME) of dispersed TiNi particles was theoretically studied. An analytical model was constructed for the prediction of the average residual stress(<$\sigma$>/sub/m) on the base of the Eshelby's equivalent inclusion method. The analysis was performed on the TiNi particle/Al metal matrix composites with varying volume fractions and prestrains of the particle. The residual stress caused by the shape memory of predeformed fillers has been predicted to contribute significantly to the strengthening of this composite.

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Analysis of the Residual Stresses and Fatigue Strenth in Aluminum Alloy Weldments (AI 합금 용접부의 잔류응력 및 피로강도 해석)

  • 차용훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.177-182
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    • 1996
  • The objective of this thesis is to investigate the influence of welding residual stresses on the fatigue growth behavior of welding residual stresses on the fatigue growth behavior of cracks located transverse to the weld bead. For this purpose, G.T.A. (Gas Tungsten Arc) welding was performed on the Al. Alloy 1100-0 plate and the same initial crack is made on HAZ(Heat Affected Zone), weld metal and base metal respectively. C.T.(Compact Tension) specimens were used as experimental material. Initial welding residual stresses were measured by using strain gage sectioning method. All specimens were tested under constant amplitude load with stress ratio R=0.1

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A Study on the Most Suitable Shape of 3-Dimensional Bottom Roughness with Directional Resistance Properties (방향성 저항특성을 가진 3차원 저면조도의 최적형상에 관한 연구)

  • 국승기
    • Journal of Korean Port Research
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    • v.14 no.4
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    • pp.441-450
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    • 2000
  • In order to improve the water quality in semi-enclosed bays, Gug et al. (1997) have proposed a new method to activate the tidal exchange by creation and control of tidal residual current through the addition of artificial elements to creation and control of tidal residual current through the addition of artificial elements to create bottom roughness, so, ot is advisable to arrange as few of these as possible from a point of cost-benefit view. This paper attempts to develop the most suitable shape of artificial bottom roughness units with which to create and control an optimal tidal residual current. Several simple shapes were examined as fundamental cases. Subsequently 38 types of artificial bottom roughness units based on a few simple effective shapes, were examined experimentally. As a result of this research, two types to create artificial roughness.

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The Effects of Fluorine Passivation on $SF_6$ Treatment for Anti-corrosion after Al(Cu 1%) Plasma Etching (Al(Cu 1%)막의 플라즈마 식각후 부식 억제를 위한 $SF_6$ 처리시 fluorine passivation 효과)

  • 김창일;권광호;백규하;윤용선;김상기;남기수
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.11 no.3
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    • pp.203-207
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    • 1998
  • After etching Al-Cu alloy films using $SiCl_4/Cl_2/He/CHF_3$ plasma, a corrosion phenomenon on the metal surface has been studied with XPS (X-ray photoelectron spectroscopy) and SEM (Scanning electron microscopy). In Al-Cu alloy system, the corrosion occurs rapidly on the etched surface by residual chlorine atoms. To prevent the corrosion, the $SF_6$ plasma treatment subsequent to the etch has been carried out. A passivation layer is formed by fluorine-related compounds on etched Al-Cu alloy surface after $SF_6$ treatment, and the layer suppresses effectively the corrosion on the surface as the RF power of $SF_6$ treatment increases. The corrosion could be suppressed successfully with $SF_6$ treatment in the RF power of 150watts.

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Thermal Residual Stress Relaxation Behavior of Alumina/SiC Nanocomposites (Alumina/SiC 나노복합재료에서의 잔류 열응력 완화거동에 관한 연구)

  • Choa, Y.H.;Niihara, K.;Ohji, T.;Singh, J.P.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2002.04b
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    • pp.11-11
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    • 2002
  • Plastic deformation was observed by TEM around the intragranular SiC particles in the $Al_2O_3$ matrix for $Al_2O_3/SiC$ nanocomposite system. The dislocations are generated at selected planes and there is a tendency for the dislocations to form a subgrain boundary structure with low-angel grain boundaries and networks. In this study, dislocation generated in the $Al_2O_3$ matrix during cooling down from sintering temperatures by the highly localized thermal stresses within and/or around SiC particles caused from the thermal expansion mismatch between $Al_2O_3$ matrix and SiC particle was observed. In monolithic $Al_2O_3$ and $Al_2O_3/SiC$ microcomposite system. These phenomena is closely related to the plastic relaxation of the elastic stress and strain energy associated with both thermal misfitting inclusions and creep behaviors. The plastic relaxation behavior was explained by combination of yield stress and internal stress.

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Crystal growth of AlN thin films on 3C-SiC buffer layer (3C-SiC 완충층을 이용한 AIN 박막의 결정성장)

  • Lee, Tae-Won;Chung, Gwiy-Sang
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.346-347
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    • 2007
  • Aluminum nitride (AlN) thin films were deposited on Polycrystalline (poly) 3C-SiC buffer layers using pulsed reactive magnetron sputtering. Characteristics of AlN films were investigated experimentally by means of FE-SEM, X-ray diffraction, and FT-IR, respectively. As a result, highly (002) oriented AlN thin films with almost free residual stress were achieved using 3C-SiC buffer layers. Therefore, AlN thin films grown on 3C-SiC buffer layers can be used for various piezoelectric fields and M/NEMS applications.

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