• Title/Summary/Keyword: Remote-manufacturing System

Search Result 130, Processing Time 0.03 seconds

Design of Remote Management System for Smart Factory

  • Hwang, Heejoung
    • International Journal of Internet, Broadcasting and Communication
    • /
    • v.12 no.4
    • /
    • pp.109-121
    • /
    • 2020
  • As a decrease in labor became a serious issue in the manufacturing industry, smart factory technology, which combines IT and the manufacturing business, began to attract attention as a solution. In this study, we have designed and implemented a real-time remote management system for smart factories, which is connected to an IoT sensor and gateway, for plastic manufacturing plants. By implementing the REST API in which an IoT sensor and smart gateway can communicate, the system enabled the data measured from the IoT sensor and equipment status data to the real-time monitoring system through the gateway. Also, a web-based management dashboard enabled remote monitoring and control of the equipment and raw material processing status. A comparative analysis experiment was conducted on the suggested system for the difference in processing speed based on equipment and measurement data number change. The experiment confirmed that saving equipment measurement data using cache mechanisim offered faster processing speed. Through the result our works can provide the basic framework to factory which need implement remote management system.

Development of Intelligent Remote Beam Control Function in E-Beam Manufacturing System (전자빔 가공기의 지능형 원격 빔 조절 기능의 개발)

  • Lim Sun-Jong;Lyou Joon
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.15 no.2
    • /
    • pp.24-29
    • /
    • 2006
  • The use electron-beam(E-beam) manufacturing system provides a means to alleviate optic exposure equipment's problems. We are developing an E-beam manufacturing system with scanning electron microscope(SEM) function. The E-beam manufacturing system consist of high voltage generator, beam blanker, condenser lenses, object lenses, stigmator and stage. The development of E-beam manufacturing system is used on the method of remaking SEM's structure. The functions of SEM are developed. It is important for the test of E-beam performance. In E-beam manufacturing system and SEM, beam focus is important function. In this paper, we propose intelligent remote control function for beam focus in E-beam manufacturing system. The function extends the user's function and gives convenience.

A Study on an Internet-based Remote Diagnosis System for Machine Tool Failures (인터넷 기반의 공작기계 고장 원격 진단시스템에 관한 연구)

  • Kang, Dae-Chon;Kang, Mu-Jin
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.16 no.9
    • /
    • pp.75-81
    • /
    • 1999
  • In order to remain competitive, a manufacturing company needs to maintain the optimal condition of its manufacturing system. Machine tools as an important element of a manufacturing system consist of complex mechanical as well as electronic components. Therefore, diagnosing the troubles of machine tools is a tricky process which requires a lot of experience and knowledge. Since providing machine tool users with necessary services at the right time is very difficult and expensive, a remote diagnosis system is to be regarded as a good alternative, with which users can diagnose and fix the machine troubles. This paper presents a framework for a remote machine tools diagnosis system by combining the world wide web technology and backward reasoning expert system.

  • PDF

- Car Body Welding by $CO_2$ Remote Welding System- (($CO_2$ 레이저 원격용접 시스템을 이용한 차체용접)

  • Yeum, Jung-Whan;Lee, Heui-Bom;Jeong, Chang-Ho;Cho, Yong-Joon;Park, Hee-Kue
    • Proceedings of the Korean Society of Laser Processing Conference
    • /
    • 2005.11a
    • /
    • pp.7-10
    • /
    • 2005
  • Nowadays, most automotives companies are making use of laser welding in car body assembly shop. But even though laser welding is better than resistance spot welding in many points, its application has been limited to special technology for manufacturing. The paper introduces in the field of remote welding system(RWS) to improve the process efficiency of laser welding. Positioning time of RWS between welding stitches are dramatically reduced to zero. It is a kind of solutions to generalize laser welding in mass production.

  • PDF

Study on Robot based Remote Laser Welding (로봇 기반 원격 레이저 용접에 관한 연구)

  • Kang, Hee-Shin;Suh, Jeong;Cho, Taik-Dong
    • Laser Solutions
    • /
    • v.11 no.4
    • /
    • pp.21-28
    • /
    • 2008
  • Remote Laser welding technology for manufacturing automotive body is studied. Laser welding and industrial robot systems are used for the robot based laser welding system. The laser system is used 1.6kW Fiber laser(YLR-1600) of IPG. The robot system is used HX130-02 of Hyundai Heavy Industry(payload : 130kg). The robot based laser welding system is equipped with laser scanner system for remote laser welding. The welding joints of steel plate and steel plate coated with zinc are butt and lapped joints. The quality test of the laser welding are through the observation the shape of bead on plate and cross-section of welding part. During past three years the laser system, 4kW Nd:YAG laser (HL4006D) of Trumpf was used and the robot system, IRB6400R of ABB (payload:120kg) was used. The new laser source, robot and laser scanner system are used to increase the processing speed and to improve the process efficiency. This paper introduces the robot based remote laser welding system to resolve the limited welding speed and accuracy of the conventional laser welding system.

  • PDF

Development of remote welding system using fiber laser (화이버 레이저 원격용접 기술개발)

  • Kim K. S.;Jung C. H.;Kim I. H.;Chang I. S.;Lee H. B,
    • Laser Solutions
    • /
    • v.8 no.3
    • /
    • pp.27-30
    • /
    • 2005
  • Nowadays, most automotives companies are making use of laser welding in car body assembly shop. But even though laser welding is better than resistance spot welding in many points, its application has been limited to special technology for manufacturing. The paper introduces in the field of remote welding system (RWS) to improve the process efficiency of laser welding. Positioning time of RWS between welding stitches is dramatically reduced to zero. It is a kind of solutions to generalize laser welding in mass production. This RWS consists of fiber laser, industrial robot and 3-axis scanner.

  • PDF

The Effect of Innovative Technology Characteristics on Resistance and Acceptance Intention of Beauty Care Remote-manufacturing System (뷰티케어 원격제조 시스템의 혁신기술 특성이 혁신저항 및 수용의도에 미치는 영향)

  • Bae, Jin-Hyun;Leem, Choon-Seong
    • The Journal of the Korea Contents Association
    • /
    • v.21 no.10
    • /
    • pp.409-421
    • /
    • 2021
  • The purpose of this study is to verify the effects of innovative technology characteristics of beauty care remote-manufacturing system on resistance and acceptance intentions to innovative technology in the era of the Fourth Industrial Revolution. A survey of 567 female consumers in their 20s and older was conducted. The collected survey data were analyzed for hypotheses verification through structural equation model analysis. First, the perceived usefulness and perceived ease to use of beauty care remote-manufacturing systems have negative effects on resistance to innovative technology. Second, resistance to beauty care remote-manufacturing systems has been shown to negatively affect acceptance intention. Third, perceived risk to beauty care remote-manufacturing systems have been shown to negatively affect acceptance intention. Through this study, it can be found that the significance of this study in that it derived factors that affect consumer' resistance and acceptance of innovative technologies and presented new trends and directions of the cosmetics manufacturing industry.

A Study on High Speed Laser Welding by using Scanner and Industrial Robot (스캐너와 산업용 로봇을 이용한 고속 레이저 용접에 관한 연구)

  • Kang, Hee-Shin;Suh, Jeong;Kim, Jong-Su;Kim, Jeng-O;Cho, Taik-Dong
    • Proceedings of the KWS Conference
    • /
    • 2009.11a
    • /
    • pp.29-29
    • /
    • 2009
  • On this research, laser welding technology for manufacturing automobile body is studied. Laser welding technology is one of the important technologies used in the manufacturing of lighter, safer automotive bodies at a high level of productivity; the leading automotive manufacturers have replaced spot welding with laser welding in the process of car body assembly. Korean auto manufacturers are developing and applying the laser welding technology using a high output power Nd:YAG laser and a 6-axes industrial robot. On the other hand, the robot-based remote laser welding system was equipped with a long focal laser scanner system in robotic end effect. Laser system, robot system, and scanner system are used for realizing the high speed laser welding system. The remote laser welding system and industrial robotic system are used to consist of robot-based remote laser welding system. The robot-based remote laser welding system is flexible and able to improve laser welding speed compared with traditional welding as spot welding and laser welding. The robot-based remote laser systems used in this study were Trumpf's 4kW Nd:YAG laser (HL4006D) and IPG's 1.6kW Fiber laser (YLR-1600), while the robot systems were of ABB's IRB6400R (payload:120kg) and Hyundai Heavy Industry's HX130-02 (payload:130kg). In addition, a study of quality evaluation and monitoring technology for the remote laser welding was conducted. The welding joints of steel plate and steel plate coated with zinc were butt and lapped joints. The quality testing of the laser welding was conducted by observing the shape of the beads on the plate and the cross-section of the welded parts, analyzing the results of mechanical tension test, and monitoring the plasma intensity and temperature by using UV and IR detectors. Over the past years, Trumf's 4kW Nd:YAG laser and ABB's IRB6400R robot system was used. Nowadays, the new laser source, robot and laser scanner system are used to increase the processing speed and to improve the efficiency of processes. This paper proposes the robot-based remote laser welding system as a means of resolving the limited welding speed and accuracy of conventional laser welding systems.

  • PDF

Development of Web-based Mold manufacturing process monitoring & control system using G-code control (G-code control 을 이용한 웹 기반 금형 가공 공정 모니터링 &컨트롤 시스템 개발)

  • 김건희;최진화;전병철;조명우
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2004.10a
    • /
    • pp.269-272
    • /
    • 2004
  • The target of this paper is the development of Web-based monitoring & control system which is for effective and economic management of mold manufacturing process. This system has three module; G-code Control, Monitoring Module and Result analysis module. Also, as the environment of development is based on internet, this system which is possible to the remote site management of manufacturing process works on Web. To be possible to control the manufacturing monitoring by client, each module is made ActiveX control and is based on socket communication. This system makes the foundation which is possible to manage the mold manufacturing process efficiently from remote site by matching real-time monitoring with manufacturing process in factory using G-code control and displaying the result of manufacturing using Ch-CGI.

  • PDF

인터넷을 이용한 공작기계 원격 고장 진단 시스템 구축에 관한 연구

  • 강대천;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.10a
    • /
    • pp.868-871
    • /
    • 1995
  • In order to remain competitive, a manufacturing company needs to maintain the optimal condition of its manufacturing system. Machine tools as an important element of a manufacturing system comprises complex mechanical as well as electronic components. Therefore, diagnosing the troubles of machine tools is a tricky process which requires a lot of experience and knowledge. Since providing machine tool users with necessary services at the right time is very difficult and expensive, a remote diagnosis system is to be regarded as a good alternative,with which users can diagnose and fix the machine troubles. This paper presents a framework for a remote machine tool diagnosis system using the world wide web technology and backward reasoning expert system.

  • PDF