• Title/Summary/Keyword: Remote diagnosis monitoring system

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A Case Study on Diagnosis and Checking for Machine-Tools with an OAC (개방형 컨트롤러를 갖는 공작기계에 적합한 진단 및 신호점검사례)

  • 김동훈;송준엽;김경돈;김찬봉;김선호;고광식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.292-297
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    • 2004
  • The conventional computerized numerical controller (CNC) of machine tools has been increasingly replaced by a PC-based open architecture CNC (OAC) which is independent of the CNC vendor. The OAC and machine tools with OAC led the convenient environment where it is possible to implement user-defined application programs efficiently within CNC. Tis paper proposes a method of operational fault cause diagnosis which is based on the status of programmable logic controller (PLC) in machine tools with OAC. The operational fault is defined as a disability state occurring during normal operation of machine tools. The faults are occupied by over 70% of all faults and are also unpredictable as most of them occur without any warning. Two diagnosis models, the switching function (SF) and the step switching function (SSF), are propose in order to diagnose the fault cause quickly and exactly. The cause of an occurring fault is logically diagnosed through a fault diagnosis system (FDS) using the diagnosis models. A suitable interface environment between CNC and develope application modules is constructed in order to implement the diagnostic functions in the CNC domain. The diagnosed results were displayed on a CNC monitor for machine operators and provided to a remote site through a web browser. The result of his research could be a model of the fault cause diagnosis and the remote monitoring for machine tools with OAC.

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Self-Diagnostic Signal Monitoring System of KWP2000 Vehicle ECU using Bluetooth

  • Choi, Kwang-Hun;Lee, Hyun-Ho;Lee, Young-Choon;Kwon, Tae-Kyu;Lee, Seong-Cheol
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.132-137
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    • 2004
  • On-Board Diagnostic(OBD) systems are in most cars and light trucks on the load today. During the 1970's and early 1980's manufacturers started using electronic means to control engine functions and diagnose engine problems. The CARB's diagnostic requirements to meet EPA emission standards have been designated as OBD with a goal of monitoring all of the emissions-related components, as well as the chassis, body, accessory devices and the diagnostic control network of the vehicle for proper operation. In this paper, we present a remote measurement system for the wireless monitoring of diagnosis signal and sensors output signals of ECU adopted KWP2000, united the OBD communication protocol, on OBD-compliant vehicle using the wirless communication technique of Bluetooth. In order to measure the ECU signals, the interface circuit is designed to communicate ECU and designed terminal wirelessly according to the ISO, SAE regulation of communication protocol standard. A microprocessor S3C3410X is used for communicating ECU signals. The embedded system's software is programmed to measure the ECU signals using the ARM compiler and ANCI C based on MicroC/OS kernel to communicate between bluetooth modules using bluetooth stack. The diagnostic system is developed using Visual C++ MFC and protocol stack of bluetooth for Windows environment. The self-diagnosis and sensor output signals of ECU is able to monitor using PC with bluetooth board connected in serial port of PC. The algorithms for measuring the ECU sensor output and self-diagnostic signals are verified to monitor ECU state. At the same time, the information to fix the vehicle's problem can be shown on the developed monitoring software. The possibility for remote measurement of self-diagnosis and sensor signals of ECU adopted KWP2000 in embedded system verified through the developed systems and algorithms.

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A Study on Development and Application of the Remote Driverless Vehicle Monitoring System by using Radio Communication (무선통신을 이용한 무인차량 원격감시설비 개발 및 적용에 관한 연구)

  • Choi, Jae-Ho;Lee, Jong-Sung;Lim, Chang-Hee
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.3073-3078
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    • 2011
  • Driverless Train Control System has been recently introduced and commercialized in Korea. It is expected that the vehicle with driverless operation system will be used in new lines such as Sinbundang line soon. Therefore it is necessary to change the system operation and conception of the existing train operation system and the necessity of driverless vehicle monitoring system meeting a new paradigm is rising. In order to dispel concerning about safety issues caused by driverless train operation, the importance to establish vehicle error detection, useful fault diagnosis and rapid action plans is higher than ever. For this, efficient and higher level of vehicle supervision & control system should be essentially supported. In this study, remote driverless vehicle monitoring system using by radio communication is suggested to be used for monitoring and controlling important parts of the vehicle and diagnose and take quick actions when vehicles are in trouble at control tower at real time.

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CNC-implemented Fault Diagnosis and Web-based Remote Services

  • Kim Dong Hoon;Kim Sun Ho;Koh Kwang Sik
    • Journal of Mechanical Science and Technology
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    • v.19 no.5
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    • pp.1095-1106
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    • 2005
  • Recently, the conventional controller of machine-tool has been increasingly replaced by the PC-based open architecture controller, which is independent of the CNC vendor and on which it is possible to implement user-defined application programs. This paper proposes CNC­implemented fault diagnosis and web-based remote services for machine-tool with open architecture CNC. The faults of CNC machine-tool are defined as the operational faults occupied by over $70{\%}$ of all faults. The operational faults are unpredictable as they occur without any warning. Two diagnostic models, the switching function and the step switching function, were proposed in order to diagnose faults efficiently. The faults were automatically diagnosed through the fault diagnosis system using the two diagnostic models. A suitable interface environment between CNC and developed application modules was constructed for the internal function of CNC. In addition, a suitable web environment was constructed for remote services. The web service functions, such as remote monitoring and remote control, were implemented, and their operability was tested through the web. The results obtained through this research could be a model of fault diagnosis and remote servicing for machine-tool with open architecture CNC.

A Design of the Ambulatory ECG Monitoring System for the Remote Automatic Diagnosis (원격자동진단을 위한 ambulatory 심전도모니터링 시스템의 설계)

  • 이경중
    • Journal of Biomedical Engineering Research
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    • v.12 no.4
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    • pp.277-284
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    • 1991
  • This study describes the ambulatory ECG monitoring system for the remote autom atic diagnosis. System: tlardware is based on one chip microcomputer(80c31) and its peripherals which consists of A/D, EPROM, RAM, LCD display and two preamplifiers, Power circuits, control logic circuits. A/D converted data were differentiated and low pass filtered. The detection of QRS complex and R point were accomplished by software algorithm based on adaptive threshold computed on low pass fi:leered signal. Rhythm analysis is performed by RR interval and average RR interval. The performance of QRS detection algorithm is evaluated by using MIT/BIH data base. Using this system, the trends of the arrythmia during the long term could be saved and displayed.

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Development of fault diagnosis and tole-service technology for CNC implementation (CNC 실장 고장진단 및 원격 서비스 기술 개발)

  • 김동훈;김선호;김도연;윤원수;김찬봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.7-10
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    • 2002
  • The diagnosis of faults of machine tool, which is controlled by CNC and PLC, is generally based on ladder diagram of PLC. Because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching for logical relation to fault reasons is required a lot of fault experiences and times, because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault lastly and correctly. The diagnosed reasons for fault are tele-serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

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Web Server Application in The Operation of Chip Mounter (Chip Mounter 운영에서 Web Server 활용)

  • 임선종;김선호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.172-175
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    • 2003
  • The enterprise find a solution to the problems such as a reduction of manufacturing period, accurate analysis for customer demand, improvement for customer service and rise of manufacture accomplishment. Internet is a good solution to such problems. Internet offers WWW(World Wide Web), remote control, file transfer and e-mail service. Among the services, WWW takes large portion because of convenient GUI, easy information search and unlimited information registration. Remote Monitoring Server(RMS) system that uses network service is constructed for chip mounter. Hardware base consists of RMS, chip mounter and C/S(Customer Service) server. Software includes DBMS and various modules in server home page. This provide product number, bad product number, trouble code, content and countermeasure in real-time information module, user information in setup module, detailed error information in fault diagnosis module, fault history in fault history module and customer information in customer service management module.

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Cloud monitoring system for assembled beam bridge based on index of dynamic strain correlation coefficient

  • Zhao, Yiming;Dan, Danhui;Yan, Xingfei;Zhang, Kailong
    • Smart Structures and Systems
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    • v.26 no.1
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    • pp.11-21
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    • 2020
  • The hinge joint is the key to the overall cooperative working performance of the assembled beam bridge, and it is also the weakest part during the service period. This paper proposes a method for monitoring and evaluating the lateral cooperative working performance of fabricated beam bridges based on dynamic strain correlation coefficient indicator. This method is suitable for monitoring and evaluation of hinge joints status between prefabricated girders and overall cooperative working performance of bridge, without interruption of traffic and easy implementation. The remote cloud monitoring and diagnosis system was designed and implemented on a real assembled beam bridge. The algorithms of data preprocessing, online indicator extraction and status diagnosis were given, and the corresponding software platform and scientific computing environment for cloud operation were developed. Through the analysis of real bridge monitoring data, the effectiveness and accuracy of the method are proved and it can be used in the health monitoring system of such bridges.

Development of AI-Based Condition Monitoring System for Failure Diagnosis of Excavator's Travel Device (굴착기 주행디바이스의 고장 진단을 위한 AI기반 상태 모니터링 시스템 개발)

  • Baek, Hee Seung;Shin, Jong Ho;Kim, Seong Joon
    • Journal of Drive and Control
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    • v.18 no.1
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    • pp.24-30
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    • 2021
  • There is an increasing interest in condition-based maintenance for the prevention of economic loss due to failure. Moreover, immense research is being carried out in related technologies in the field of construction machinery. In particular, data-based failure diagnosis methods that employ AI (machine & deep learning) algorithms are in the spotlight. In this study, we have focused on the failure diagnosis and mode classification of reduction gear of excavator's travel device by using the AI algorithm. In addition, a remote monitoring system has been developed that can monitor the status of the reduction gear by using the developed diagnosis algorithm. The failure diagnosis algorithm was performed in the process of data acquisition of normal and abnormal under various operating conditions, data processing and analysis by the wavelet transformation, and learning. The developed algorithm was verified based on three-evaluation conditions. Finally, we have built a system that can check the status of the reduction gear of travel devices on the web using the Edge platform, which is embedded with the failure diagnosis algorithm and cloud.

Realization of a Remote Management System for Process Inspection of Chip-Mounter

  • Lim, Sun-Jong;Joon Lyon
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.91.4-91
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    • 2002
  • Today, Internal offers WWW(World Wide Web), remote control, file transfer and e-mail service. Among the services, WWW takes large portion because of convenient GUI, easy information search and unlimited information registration. WWW service gives the comfort in life such as goods purchase, information search, real-time news, internet TV and medical diagnosis. Remote Monitoring Server(RMS) Ssystem that uses internet and WWW is constructed for chip mounter. Hardware base consists of RMS, chip mounter and C/S(Customer Service) service. Software includes DBMS and various modules in server home page. Web browser provide product num her, bad product number, troubl...

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