• Title/Summary/Keyword: Remanufacturing System

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A Study on the Fatigue Life of Planer Miller Spindle System Using nCode (nCode를 이용한 플래너 밀러 주축계 구조물의 피로수명에 관한 연구)

  • Kim, Chae-Sil;Park, Pil-Geo;Lee, Seong-Won
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_2
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    • pp.1091-1095
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    • 2022
  • Dynamic stability of the main spindle system shall be ensured when operating the planer miller for remanufacturing the planer miller. This paper explains the analysis process that determines the stability of the planer miller spindle system in the design stage using ANSYS, an analysis program. First, the dynamic stability of the main spindle system is verified through risk speed analysis in the rated RPM range of the planer miller through ANSYS Modal Analysis, and second, the stability and durability of the main spindle system are verified through ANSYS nCode Analysis.

Key Elements for Standardizing the Estimation of Greenhouse Gas Emissions Reduction Induced by Remanufactured Products (재제조품의 온실가스배출 저감효과 산정 표준화를 위한 핵심 요소 도출)

  • Nam Seok Kim;Kook Pyo Pae;Jae Hak No;Hong-Yoon Kang;Yong Woo Hwang
    • Resources Recycling
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    • v.33 no.2
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    • pp.62-72
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    • 2024
  • Although the Paris Agreement in 2015 aimed to limit global temperature increases to below 2℃ and eventually to 1.5℃ to address the climate crisis, global temperature continues to rise. Developed countries have proposed a circular economy as a major strategy to tackle this issue. Detailed implementation methods include reusing, remanufacturing, recycling, and energy recovery. Remanufacturing has a greater potential to achieve high added value and carbon neutrality than other resource circulation methods. However, currently, no standardized method for quantitatively evaluating the greenhouse gas (GHG) reduction effects of remanufacturing exists. This study compares and analyzes recent research trends since 2020 on the calculation of GHG emission reduction effects from remanufacturing. It also examines international standards for environmental impact assessment, including GHGs and environmental performance labeling systems. This study derives the key factors for standardizing the calculation of the GHG emission reduction effects of remanufactured products.

Disassembly Priority for Recoverying Remanufacturable Parts(Core) in ELV (ELV에서 재제조 부품을 회수하기 위한 해체 우선순위)

  • Son, Woo Hyun;Park, Sang Jin;Mok, Hak Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.591-598
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    • 2019
  • Today, due to the development of the industrial society, the need for sustainable research and development for energy depletion and environmental protection is increasing. Among sustainable research, remanufacturing is an ideal way to meet environmental and economic aspects. In this paper, we investigated the End-of-Life Vehicle(ELV) in order to find the recovery method of the core which is the preceding stage of remanufacturing. The number of End-of-Life Vehicle is increasing year by year, but the core recovery rate from ELV is still low. Therefore, a methodology to determine the disassembly priority of each part is proposed to increase the core recovery rate. Based on the analysis Table through the disassembly process, the decision rule was selected and the weighted score evaluation Table was completed to complete the disassembly priority system. Finally, evaluation was made on gasoline vehicles to determine priorities.

A Case Study on Capacitated Lot-sizing and Scheduling in a Paper Remanufacturing System (제지 재제조 시스템에서의 자원제약을 고려한 로트 크기 결정 및 일정 계획에 대한 사례연구)

  • Kim, Hyeok-Chol;Doh, Hyoung-Ho;Yu, Jae-Min;Kim, Jun-Gyu;Lee, Dong-Ho
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.35 no.3
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    • pp.77-86
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    • 2012
  • We consider the capacitated lot-sizing and scheduling problem for a paper remanufacturing system that produces several types of corrugated cardboards. The problem is to determine the lot sizes as well as the sequence of lots for the objective of minimizing the sum of setup and inventory holding costs while satisfying the demand and the machine capacity over a given planning horizon. In particular, the paper remanufacturing system has sequence-dependent setup costs that depend on the type of product just completed and on the product to be processed. Also, the setup state at one period can be carried over to the next period. An integer programming model is presented to describe the problem. Due to the complexity of the problem, we modify the existing two-stage heuristics in which an initial solution is obtained and then it is improved using a multi-pass interchange method. To show the performances of the heuristics, computational experiments were done using the real data, and a significant amount of improvement is reported.

De-Ash Characteristics using a Cleaning Agent KOH of CDPF for PM Reduction of Diesel Engines

  • Seo, Choong-Kil
    • Journal of Power System Engineering
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    • v.20 no.1
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    • pp.30-35
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    • 2016
  • The objective of this study is to investigate the physicochemical properties of the catalysts and the feasibility of remanufacturing them after removing ash in CDPF using a cleaning agent KOH. Compared with the carbon oxidation ability of fresh CDPF, that of de-ashed CDPF had an insignificant difference due to the low activation energy of CO and $CO_2$. As ash deposited in CDPF was de-ashed with KOH, it had a practical feasibility on remanufacturing point of view, but washcoat was melted about 26%. Further studies were required for the prevention of washcoat loss.

Analysis of Economic and Environmental Effects of Remanufactured Furniture Through Case Studies (사례분석을 통한 사용 후 가구 재제조의 경제적·환경적 효과 분석)

  • Lee, Jong-Hyo;Kang, Hong-Yoon;Hwang, Yong Woo;Hwang, Hyeon-Jeong
    • Resources Recycling
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    • v.31 no.5
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    • pp.67-76
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    • 2022
  • The furniture industry has a high possibility to create value-added and a high potential to create new occupations due to the characteristics of the industry, which mainly consists of small and medium-sized enterprises (SMEs). However, the used furniture, which has sufficient reuse value, is also crushed and used as solid refuse fuel (SRF) recently. Besides, the number of waste treatment companies continues to decrease, and it occurs congestion of wood waste. As a way to solve the issue, a business model development of remanufacturing used furniture can be suggested as an alternative due to its high circular economic efficiency. Remanufacturing business including furniture industry creates positive effects in various aspects such as economic, environmental and job creation. In other words, remanufacturing is an effective recycling way to reduce input resources and energy in the production process. The results of economic analysis show that the expected annual revenue from the single worker furniture remanufacturing site was 104 million won which is 3.11 times more than the average income of a single-worker household in Korea and its B/C ratio was estimated about 30 which means high business feasibility. Revenue through furniture remanufacturing also showed 320 times higher than that of SRF production from the perspective of weight. In addition, it is shown that the GHGs reduction from the furniture remanufacturing is 2.2 ton CO2-eq. per year, which is similar to the amount of GHGs absorption effect of 937 pine trees or 622 Korean oak trees annually. Thus the results of this study demonstrate that it is important to adopt an appropriate recycling method considering the economic and environmental effects at the end-of-life stage.

Joint Production and Disposal Decisions for Sustainable Operations of the Hybrid Production System (혼성 생산 시스템의 지속 가능 운영을 위한 신제품 생산과 회수제품 수용 통제의 통합 구현)

  • Kim, Eungab
    • Journal of Korean Institute of Industrial Engineers
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    • v.39 no.5
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    • pp.440-449
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    • 2013
  • We consider a reverse supply chain with a production facility and a recovery facility, and address the joint control of production and disposal decisions for sustainable operations. Demands are satisfied from on-hand inventory of serviceable products, replenished via manufacturing or remanufacturing. Sold products may be returned after usage and each returned product is disposed of or accepted for recovery. Accepted returned products are converted into serviceable products after remanufacturing process. Formulating the model as a Markov decision process, we characterized the structure of the optimal production and disposal policy as two monotone switching curves under a special condition. Three types of heuristic policies are presented and their performance is numerically compared.

A Study on the Effectiveness of Remanufacturing Technology for the Diesel Oxidation Catalyst(DOC) Deactivated by Diesel Exhaust Gas (경유차 매연저감장치에 의해 비활성화된 DOC촉매의 재제조 효과에 관한 연구)

  • Park, Hea-Kyung
    • Clean Technology
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    • v.16 no.4
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    • pp.265-271
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    • 2010
  • The deactivated diesel oxidation catalyst(DOC) was remanufactured by ultrasonic wave treatment with various solutions, followed by active component re-impregnation. The catalytic performance and surface properties of remanufactured DOC were studied at various remanufacturing conditions. The proper ultrasonic-wave cleaning time at various solutions and optimal re-impregnation amounts of active component for the best catalytic performance were investigated. The catalytic performance tests on the conversions of CO and THC(total hydrocarbon) were also carried out at various temperatures by catalytic reaction test unit using bypass gas from the diesel engine dynamo system. It was found that the catalytic performance of DOC remanufactured with the high-temperature air washing, ultrasonic wave cleaning at acidic/basic solutions and active component re-impregnation method was recovered to 90% level of its activity compared to that of the fresh DOC, which was caused by removing the deactivating materials from the surface of the DOC through the analyses of catalyst performance test and their characterization by Optical microscope, EDX, ICP, TGA, and porosimeter.

Development of Cleaning System of Electronic Components for the Remanufacturing of Laser Copy Machine (레이저 복합기의 재제조공정을 위한 전자부품 세정시스템의 개발)

  • Bae, Jae-Heum;Chang, Yoon-Sang
    • Clean Technology
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    • v.18 no.3
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    • pp.287-294
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    • 2012
  • In this study, performances of two cleaning methods were analyzed and a cleaning system was designed to develop a cleaning process of electronic components to remanufacture old laser copy machine. First, plasma cleaning as a dry cleaning method was executed to test cleaning ability. In cleaning of printed circuit board (PCB) by plasma, some damages were found near the metal parts, and considering the productivity, this method was not adequate for the cleaning of electronic components. With 4 different cleaning agents, ultrasonic cleaning tests were executed to select an optimal cleaning agent, aqueous agents showed superior cleaning performance compared to semi-aqueous and non-aqueous agents. Cleaning with aqueous cleaning agent A and 28 kHz ultrasonic frequency can be completed in 30 sec to 1 min. Finally, an ultrasonic cleaning system was constructed based on the pre-test results. Optimal cleaning conditions of 40 kHz and $50^{\circ}C$ were found in the field test. The productivity and economic efficiency in remanufacturing of laser copy machine are expected to increase by adapting developed ultrasonic cleaning system.