• Title/Summary/Keyword: Reliability centered maintenance

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Application Markov State Model for the RCM of Combustion turbine Generating Unit (Markov State Model을 이용한 복합화력 발전설비의 최적의 유지보수계획 수립)

  • Shin, Jun-Seok;Lee, Seung-Hyuk;Kim, Jin-O
    • Proceedings of the KIEE Conference
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    • 2006.11a
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    • pp.357-359
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    • 2006
  • Traditional time based preventive maintenance is used to constant maintenance interval for equipment life. In order to consider economic aspect for time based preventive maintenance, preventive maintenance is scheduled by RCM(Reliability-Centered Maintenance) evaluation. So, Markov state model is utilized considering stochastic state in RCM. In this paper, a Markov state model which can be used for scheduling and optimization of maintenance is presented. The deterioration process of system condition is modeled by a Markov model. In case study, simulation results about RCM are used to the real historical data of combustion turbine generating units in Korean power systems.

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Development of a 3D-Graphics Based Visualization Application for power equipments Maintenance (3차원 그래픽을 이용한 설비 유지보수 시각화 프로그램 개발)

  • Jung, Hong-Suk;Park, Chang-Hyun;Jang, Gil-Soo
    • Proceedings of the KIEE Conference
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    • 2006.11a
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    • pp.246-248
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    • 2006
  • This paper presents a visualization application using 3D-graphics for effective maintenance of power equipments. The maintenance algorithm implemented in the application is based on Condition-Based Maintenance (CBM) and Reliability-Centered Maintenance (RCM). The main frame of the developed application was made up based on visual C++ (MFC). In order to develop the interactive 3D application, the WorldToolKit library based on Open GL was used. The developed application can help the power system operators to intuitively recognize the present state and maintenance information of the equipments.

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A Study on the Life Cycle Establishment and Improvement of Main Parts for Electric Locomotive (전기기관차 주요부품의 수명주기 설정 및 개선방안에 관한 연구)

  • Lee, Doek Koo;Lee, Hi Sung
    • Journal of the Korean Society of Safety
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    • v.36 no.2
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    • pp.1-9
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    • 2021
  • The 8200-unit electric locomotive, which is a high-efficiency multipurpose electric locomotive, is a German model, namely BR152 series ES64F, and it is manufactured to suit the operating conditions in Korea. Since 2003, 83 locomotives have been introduced in Korea, and they have been operating in the general railway sector for both passenger and freight transport. Although more than 15 years have passed since their first introduction, owing to the characteristics of vehicles introduced overseas, responding promptly to failures has been difficult owing to problems related to factors such as transfer of technology and procurement of parts for maintenance. Furthermore, there have been difficulties in operating the locomotives on the basis of the manufacturer-recommended time-between-overhaul (TBO) cycle. Therefore, a new TBO should be determined. To support the development of a reliability-based maintenance system, this study conducted a reliability and TBO analysis by using failure data obtained from KOVIS, and future management measures are presented.

Determination of Maintenance Period Considering Reliability Function and Mission Reliability of Electromagnetic Valves of EMU Doors Considering Air Leakage Failure (전동차 출입문 전자변 누기고장의 신뢰도 함수와 임무 신뢰도를 고려한 정비 주기 결정)

  • Park, Heuiseop;Koo, Jeongseo;Kim, Gildong
    • Journal of the Korean Society for Railway
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    • v.20 no.5
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    • pp.569-576
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    • 2017
  • The electromagnetic valve of pneumatic doors of EMUs has a high failure rate due to air leakage because it supplies air on and off to operate the doors repeatedly. The electromagnetic valve is a very important safety component for which a very high reliability is required because failure makes it impossible to operate the passenger cars. However, domestic urban railway operators maintain electronic valves of the EMU door under a fixed cycle with a spare period according to the full overhaul cycle of the EMU. An improvement of the current maintenance cycle was suggested based on the reliability function and mission reliability. Using the statistical program MINITAB for the operational data of EMU line 6, we analyzed the characteristics of the fault distribution and derived the shape and scale parameters of the reliability function. If we limit the specific reliability probability to under a certain failure rate and calculate its statistical parameters, we can calculate the allowable inspection period with mission reliability. Through this study, we suggested a maintenance period based on RCM (reliability centered-maintenance) to improve the reliability of electromagnetic valves from 68% to 95%.

Management Process Study to RAMS Application of Light Rail Transit System (경량전철 시스템의 RAMS 적용을 위한 관리 프로세스 연구)

  • Cha, Gi-Ho;Park, Jin-Jae;Lee, Jae-Hyoung
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.226-238
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    • 2011
  • RAMS (Reliability, Availability, Maintainability, Safety) study has received far less rigorous analysis in the system performance and integration level, and RCM (Reliability Centered Maintenance) research has been studying to improve the maintenance efficiency in the operational steps based on collected data of real operational cases. This paper analyzes the basic concepts based on KS X ISO/IEC 15288 system life-cycle process in the whole system for the light rail transit construction, and the research suggests an approach to the management process of the applicable main tasks. The paper "Management Process Study to RAMS Application of Light Rail Transit System" introduces Airport Rail cases and guidelines by using RAMS which is the major role in the system engineering technical process of ISO/IEC 15288 (International Organization for Standardization/International Electrotechnical Commission 15288) to apply RAMS in domestic light rail transit efficiently, the aim of this study is to broaden of understanding RAMS.

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Scheme of RCM Management System for AREX' s EMU (공항철도 전동차의 RCM 적용을 위한 관리체계 구축 방안)

  • Park, Byoung-Noh;Lee, Chang-Hwan;Lee, Jeong-Mo;Lim, Sung-Soo
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.789-795
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    • 2008
  • In recent, the rolling stocks are gradually complicated in respect with design and production to improve the safety and reliability. Also, the reliability centered maintenance corresponding with system specification or technical requirements is needed to meet the higher quality in railway service. In present, each railway authorities are collecting the failure's data using information system, applying those for maintenance works. However, this system has not established with systematic and scientific approach. This paper represents the existing activities and plans for RCM management system for AREX's EMU.

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Recent Trend on Condition Monitoring Technology of Insulating Machine in Metro (도시철도 절연기기 모니터링 기술 현황)

  • Park, Young;Jung, Ho-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.380-381
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    • 2008
  • This paper consider the condition monitoring technology of electrical machine in metro substation need for efficient and effective management and diagnosis. Developing management system using condition monitoring system is very competitive field, and still to a great extent seen as an unnecessary cost. There are several approaches to maintenance management in urban transit such as reliability-centered maintenance, availability-target maintenance and preventive maintenance to advanced approaches involving condition monitoring techniques. In this paper we give a brief introduction to condition-based management and diagnosis in metro substation and which management system satisfying various demanding in railway.

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High-speed Train(KTX) parts study case to compute TBO (고속철도차량 부품의 TBO 산정을 위한 분석 사례)

  • Yun, Cha-Jung;Cho, You-Hee;Choi, Deuck-Ho;Ryu, Yang-Ha;So, Jin-Sub
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1179-1186
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    • 2009
  • The high-speed train(KTX) was operated in domestic since 2004 and 4years have been passed since then. At the beginning most of the KTX component maintenance period was followed by the France SNCF. It was settled by the TBO(Time Between Overhauls). But the environment and operation condition are different form each other, so the TBO maintenance period can be different in some component. Therefore new TBO is necessary based on our own circumstances. This paper introduces failure analysis case on some components to set TBO in domestic. KTX-RCM(Reliability Centered Maintenance System), MICS(Maintenance Information Computer System) and KOVIS(KORAIL ERP System) Data was investigated.

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Safety-Related Equipment Classification for Maintenance Purposes with Risk Measures

  • Park, Byoung-Chul;Kwon, Jong-Jooh;Cho, Sung-Hwan
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05a
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    • pp.838-843
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    • 1998
  • Risk importance measures are widely wed to rank risk contributors in risk-based applications. Typically, Fussell-Vesely (F-V) importance and risk achievement worth (RAW) are used in the component importance raking for the reliability centered maintenance (RCM) analysis of safety system in nuclear power plants (NPPs). This study was performed as part of feasibility study on RCM for domestic NPPs, which is focused on the component importance ranking approach the maintenance recommendation. The approach of modulizing faulting tree basic events was applied in the simplification process of the PSA model and the validity of the approach was evaluated As a result of the case study, this paper included the importance and the maintenance recommendations for the safety-related equipments associated with safety injection and containment spray in large loss of coolant accident sequences.

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Selection of Maintenance Interval Based on RCM for a Coal Handling Equipment (신뢰도중심정비에 의한 석탄취급설비 정비주기선정)

  • Cho, Il-Yong;Moon, Seung-Jae
    • Plant Journal
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    • v.9 no.4
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    • pp.37-42
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    • 2013
  • Power plants have many components and equipment. It is difficult for operators to know the each equipment fails or what equipment fails. It is important to prevent failure in advance. Recently, outlook of maintenance tasks is changing from time based maintenance to condition based maintenance. In this study, we selected RCM-based maintenance intervals for coal handling equipment at coal power plant. For RCM analysis, we have made great progress in a maintenance task and interval. If we apply RCM analysis to the whole plant system, we can expect qualitative improvement and efficient operation of power plant system.

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