• 제목/요약/키워드: Reliability centered maintenance

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철도차량의 유지관리 최적화를 위한 RCM 프로세스 개발 및 적용 (Development and Application of RCM Process for the Optimized Maintenance of Railway Vehicle)

  • 신건영;이희성
    • 에너지공학
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    • 제24권1호
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    • pp.10-16
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    • 2015
  • 최근 신뢰성을 기반으로 한 기법을 철도차량 유지관리에 도입, 적용하기 위해 많은 계획을 세우고 정착시키려는 업무가 진행되고 있으나 시간 및 비용대비 성과에 대해 기술적인 향상이 필요하다. 신뢰성기반의 유지관리 활동은 군수분야에서 시작하여 원자력, 항공 분야 등에서 가장 활발히 추진중이지만 국내철도 현장에도 접목하려는 연구를 본 논문에서 제시하였다. 철도 운영기관에서 신뢰성관련 업무를 도입하거나 적용하기 위해서는 우선 내부의 유지관리 환경을 검토할 필요가 있으며, 이러한 검토결과를 기반으로 각종 신뢰성 기법들을 철도현장에 맞게 적용하고, 특화된 신뢰성프로세스의 정립과 주요 대상 시스템을 선정하여 RCM (Reliability Centered Mainteinance)기법을 적용하여 적정성을 검토하였다. 그 결과 철도차량 유지관리를 보다 체계적이고 합리적인 방법으로 시행하기 위한 절차를 제시하였다.

신뢰성 스트레스 스크리닝 및 성장 모델 (Reliability Stress Screening and Growth Model)

  • 최성운
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2007년도 춘계학술대회
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    • pp.335-346
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    • 2007
  • This paper introduces reliability stress screening(RSS) for electronic hardware and components. This study also shows reliability centered maintenance(RCM), and reliability growth models. Moreover, this paper presents goodness-of-fit tests and estimation methods of power law model.

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KTX차량 MKBSF산출을 통한 신뢰성 연구 (A Study for the KTX Reliability by MKBSF calculation)

  • 유양하;이희성;서승일
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.328-333
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    • 2004
  • With the introduction of KTX, in my view it is necessary to secure the reliability of high-speed trains, make them stabilized at the earliest moment possible, and completely digest them as our own system for the purpose of being second to none in the area of railroad business. I am going to study in this thesis through analysis of train failures by help of MKBSF calculation, breaking from the convention in maintaining the high-speed trains, in order to establish and apply the computerized system called as RCM (Reliability Centered Maintenance), foster manpower in charge of the reliability maintenance, and realize the scientific and efficient maintenance covering the whole field of maintenance. Depending on how efficiently and scientifically we can perform the maintenance activities, we will be able to not only reduce the maintenance cost but also ensure the railroad security, and as a natural consequence improve the railroad image much better.

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Hardware-Oriented Reliability Centered Maintenance for the Diesel Generators of Wolsong Unit 1

  • Bae, Sang-Min;Park, Jin-Hee;Kim, Tae-Woon;Lee, Yoon-Kee;Song, Jin-Bae
    • 한국원자력학회:학술대회논문집
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    • 한국원자력학회 1997년도 춘계학술발표회논문집(1)
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    • pp.587-591
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    • 1997
  • The DGs (Diesel Generators) in NPP (Nuclear Power Plant) has been used for the emergency electric power source to shut down the nuclear reactor safely in case of station blackout. The RCM (Reliability Centered Maintenance) has been applied to DGs for increasing the safety of NPP. The structured defects of DG were not remedied by the improvement of maintenance method. As the first stage of RCM, to find the structured defects, its failure modes were searched and analyzed through the ten year maintenance information. The structured defects such as the air compressor, the lubricating oil pressure, and the insufficient load were the root causes of main failures. The air reservoir reinstallation, the lubricating oil tube modification, the load bank installation, and the qualitative instrumentation were the solutions for the hardware oriented RCM of DGs. There remains the software oriented RCM such as the rejection of useless maintenance, the preventive maintenance, the database of maintenance information, and the predictive maintenance.

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신뢰성 기반의 유지보수를 위한 TRMS S/W개발 (Building TRMS S/W based on Reliability Centered Maintenance)

  • 안은진;이수길;이기서;김성욱;유등렬;김철환;윤학선;이인현;오세화
    • 한국철도학회논문집
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    • 제13권2호
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    • pp.159-165
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    • 2010
  • 본 논문에서는 RAM(Reliability, Availability, and Maintainability)과 RCM(Reliability Centered Maintenance) 개념을 기반으로 하는 틸팅 열차 유지보수 시스템(TRMS; Tilting Rolling-stock Maintenance System)의 S/W 구축방안을 제시하였다. 먼저 RCM 개념 및 절차에 대하여 소개하고 TRMS S/W가 어떻게 이러한 개념과 절차를 구현하는지에 관하여 논하였다. TRMS는 네 개의 모듈 즉 시스템 및 운영정보 모듈, FMECA 모듈, RAM 정보 모듈, RCM 분석 모듈로 구성되어 있다. 시스템 및 운영정보 모듈에서는 RCM 분석의 기초 작업인 데이터 수집을 위한 인터페이스가 제공되고, FMECA 모듈에서는 시스템 및 운영정보 모듈의 고장 데이터를 이용하여 고장영향 분석을 할 수 있는 워크 스페이스(workspace)를 제공한다. RAM 모듈에서는 Weibull 분포의 신뢰성과 고장률을 산출하기위한 알고리즘이, RCM 분석모듈에서는 작업주기와 작업비용을 계산하기위한 계산식이 제안되었다. 유지보수 관계자들이 RCM의 장점을 충분히 인식한다면 RCM을 다른 전동차 유지보수 시스템에도 쉽게 적용할 수 있을 것이다.

신뢰성 공학 기반 설비관리 시스템 개발 (A Development of a Power Facility Management System using Reliability-centered Maintenance Technology)

  • 김홍석;김성식;최인선;최영준;홍정기
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 제38회 하계학술대회
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    • pp.717-718
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    • 2007
  • RCM(Reliability-centered Maintenance)은 Maintenance라는 사전적인 정의(사용자가 요구하는 설비의 기능을 지속적으로 유지)를 만족시키기 위하여 나온 절차로써 유지 보수하고자 하는 기기에 대하여 시스템의 신뢰도와 안정성 및 경제적 측면을 고려하여 적용이 가능하고 효율적인 유지보수 방법을 논리적으로 선택하는 기법이다. 본 논문에서는 전력 설비의 효율적인 유지보수 및 수명 평가를 위해 RCM의 설비 보전 방식에 대한 이론적 고찰과 신뢰성 공학을 기반으로 개발된 설비관리 시스템에 대하여 기술한다.

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도시철도 중심의 RCM 적용에 관한 연구 (A Study on RCM Application Focused on the Urban Railway)

  • 신국호;오안섭;신건영;황홍환;서석철
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.38-46
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    • 2011
  • Recently railway operators are doing a lot of researches and studies in order to apply reliability technologies to their maintenance tasks. The maintenance in the aviation and the munitions industry has been developed enough to be benchmarked with the high quality reliability technologies; however, railway industry is still situated in a rudimentary stage with insufficient & limited data. 5678 Seoul Metropolitan Rapid Transit Corporation, which has 17 year experience of the EMU maintenance and system development, has made a constant effort for appling RCM (Reliability Centered Maintenance) to the maintenance for a few years. In this connection, the case study is to be introduced. This paper is based on 'RCM Gateway to World Class Maintenance' by Anthony M. Smith". The reliability technology are applied to the specific EMU and its system by 7 stages; accordingly, applying SMRT's maintenance experience, a unique standard for FMEA(failure mode effect analysis) & LTA(logical tree analysis) is established. Moreover, for reasonable and effective preventive maintenance tasks, the case considering an analysis of failure effects is selected in the final step 7. SMRT will develop reliability technologies through the application of the results to all the EMU systems.

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국산훈련기 신뢰성기반 정비주기 연장방안 연구 (A Study for Maintenance Period Extension based on Reliability of Korea Trainer)

  • 조인탁;박종훈
    • 산업경영시스템학회지
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    • 제43권4호
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    • pp.123-132
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    • 2020
  • Currently, there are two types of trainer in Korea : basic and advanced. Both models have been in operation for more than 10 years, and compared to the early stage of operation, reliability has gradually improved and failure rates have also entered a trend of stabilization. Therefore, it is necessary to extend the maintenance period considering economic feasibility. This study investigates the three maintenance period calculation methods: NAVAIR 00-25-403 [17], DOD, U.S. [4], CERL and US Army [3], with intention to extend the maintenance period of the trainer from current 200 hours to 400 hours. In addition, the maintenance period was calculated by the three methods with actual operational data. Common standards and procedures were established to apply operational data to the existing maintenance period calculation methods, the required reliability indicators were derived, and the maintenance periods was calculated based on the results, additionally, a review on the field applicability of the three maintenance cycles was conducted. An on-site interviews were conducted with the calculation results, and 11 out of the 15 items were expected to be extended by 400 hours. It was suggested that the remaining 4 items could be extended to 400 hours by supplementing the inspection method through additional analysis such as functional analysis, inspection content verification, and site connection.

MIL-HDBK-189C의 신뢰성성장 평가 모델의 비교 (A Comparison of Reliability Growth Assessment Models Centered on MIL-HDBK-189C)

  • 김명수;정재우;이종신
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제13권3호
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    • pp.217-227
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    • 2013
  • Reliability growth is defined as the positive improvement in a reliability parameter over a period of time due to implementation of corrective actions to system design, operation or maintenance procedures, or the associated manufacturing process. In recent, the importance of reliability growth management has emerged in the military authority and industries. For effective application of reliability growth models, it is necessary to understand their characteristics and differences. This paper presents the concepts of reliability growth management and compares the features of reliability tracking and projection models centered on MIL-HDBK-189C for selecting the appropriate model for an one-shot system under development.