• Title/Summary/Keyword: Reliability Test-Bed

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Study on the Failure Diagnosis of Robot Joints Using Machine Learning (기계학습을 이용한 로봇 관절부 고장진단에 대한 연구)

  • Mi Jin Kim;Kyo Mun Ku;Jae Hong Shim;Hyo Young Kim;Kihyun Kim
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.4
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    • pp.113-118
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    • 2023
  • Maintenance of semiconductor equipment processes is crucial for the continuous growth of the semiconductor market. The process must always be upheld in optimal condition to ensure a smooth supply of numerous parts. Additionally, it is imperative to monitor the status of the robots that play a central role in the process. Just as many senses of organs judge a person's body condition, robots also have numerous sensors that play a role, and like human joints, they can detect the condition first in the joints, which are the driving parts of the robot. Therefore, a normal state test bed and an abnormal state test bed using an aging reducer were constructed by simulating the joint, which is the driving part of the robot. Various sensors such as vibration, torque, encoder, and temperature were attached to accurately diagnose the robot's failure, and the test bed was built with an integrated system to collect and control data simultaneously in real-time. After configuring the user screen and building a database based on the collected data, the characteristic values of normal and abnormal data were analyzed, and machine learning was performed using the KNN (K-Nearest Neighbors) machine learning algorithm. This approach yielded an impressive 94% accuracy in failure diagnosis, underscoring the reliability of both the test bed and the data it produced.

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Development of a Test Facility for Cold-air Performance of Small Axial Turbine (소형 축류터빈의 상온 성능시험기 개발)

  • 손창민;차봉준;이대성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.7
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    • pp.1780-1786
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    • 1995
  • The main goal of the present study is to establish the techniques and methodolgies of turbine performance test through evaluating the objective turbine test piece, and checking the reliability of the self-developed test facility by performing a series of turbine tests under ambient temperature condition. A high speed coupling, a lubrication system and a test bed of the test facility were modified through a series of preliminary test in order to reduce the vibration and oil leakage. The flowrate control of the test facility and data acquisition were accomplished by using a software called "Labview" The measurement of shaft horse power and control of rotational speed according to the conditions of turbine rotation were performed by a separate system. The preliminary evaluation of the measured data suggests that the developed test facility and the test technique can be used reliably for the performance test of turbines with the minor improvement.provement.

Motion Characteristic Evaluation of Sliding Cover for High Speed Type Machine (Sliding cover의 고속 운동 특성 평가)

  • 강재훈;송준엽;박화영;이승우;황주호;이현용;이찬홍;이후상
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.446-449
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    • 2002
  • Recently, advanced manufacturing system with high speed and intelligent have been developed for the betterment of machining ability. In this case, reliability prediction work with motion characteristic evaluation of sliding cover has also important roll from design procedure to manufacturing and assembly process. Accordingly in this study, H/W test -bed system for reliability evaluation of sliding cover has been developed to obtain proper reference data for design of new model, and also prevention trouble, quality and life cycle improvement extremely for advanced mother machinary.

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Measurement and analysis the peak recoil force of pistol (권총의 최대반동력 측정 및 해석)

  • Um, Hyuk
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.1033-1036
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    • 1996
  • In Pistol, the peak recoil force affects the reliability of the frame and the accuracy of target shooting. To attenuate the peak recoil force of pistol, we develop measuring test bed, which consists of force sensors, linear sensor and a high speed video camera, execute tests with several Pistol models and compare the results measured.

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Development of Electric Safety Monitoring System and Cabinet Panel for Traditional Markets (재래시장 상가 분전반 및 전기안전감시시스템 개발 연구)

  • Kim, Gi-Hyun;Lee, Sang-Ick;Shin, Seong-Su;Bae, Suk-Myong
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.24 no.4
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    • pp.123-128
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    • 2010
  • In this paper, in order to reduce the electric disaster damage which is caused by with electric equipment of traditional markets, we developed cabinet panel and the electric safety monitoring system which is able to monitor the electrical equipments condition(over current, leakage, arc, WH, electrical fire factor etc.) at traditional markets. We constructed Test-bed for testing reliability of electric safety monitoring system and the actual condition investigation about electrical equipment of traditional market. This paper will be used with the data for an actual demonstration project after reinforcing problems which are occurred to operation of traditional market actual loads.

A Verification of the Accuracy in BIM-Based Quantity Taking-Off - Focusing on Finishing Work (BIM 기반 물량 산출의 정확성 검증 - 마감공사 공종을 중심으로)

  • Kim, Ji-Hyun;Yoon, Su-Won
    • Journal of KIBIM
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    • v.3 no.2
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    • pp.1-9
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    • 2013
  • Currently, various studies and applications related BIM based quantity take-off have been attempted, because of the accuracy of cost estimating and reliability by using the BIM model information in automatical calculation. Finishing works that have a large number of various types and materials need the higher accuracy and reliability on the BIM-based quantity take-off. Therefore, this study compared and analyzed 2D and 3D based quantity through Test-bed and determine the cause of the quantity difference. This verified the accuracy and efficiency in the BIM-based quantity take-off for finishing works. Also this study has been proposed opinions for calculating the exact BIM-based quantity take-off.

A Study on the Optimal Design of Ti-6Al-4V Lattice Structure Manufactured by Laser Powder Bed Fusion Process (Laser Powder Bed Fusion 공정으로 제조된 Ti-6Al-4V 격자 구조물의 최적 설계 기법 연구)

  • Ji-Yoon Kim;Jeongmin Woo;Yongho Sohn;Jeong Ho Kim;Kee-Ahn Lee
    • Journal of Powder Materials
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    • v.30 no.2
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    • pp.146-155
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    • 2023
  • The Ti-6Al-4V lattice structure is widely used in the aerospace industry owing to its high specific strength, specific stiffness, and energy absorption. The quality, performance, and surface roughness of the additively manufactured parts are significantly dependent on various process parameters. Therefore, it is important to study process parameter optimization for relative density and surface roughness control. Here, the part density and surface roughness are examined according to the hatching space, laser power, and scan rotation during laser-powder bed fusion (LPBF), and the optimal process parameters for LPBF are investigated. It has high density and low surface roughness in the specific process parameter ranges of hatching space (0.06-0.12 mm), laser power (225-325 W), and scan rotation (15°). In addition, to investigate the compressive behavior of the lattice structure, a finite element analysis is performed based on the homogenization method. Finite element analysis using the homogenization method indicates that the number of elements decreases from 437,710 to 27 and the analysis time decreases from 3,360 to 9 s. In addition, to verify the reliability of this method, stress-strain data from the compression test and analysis are compared.

Long term monitoring of a cable stayed bridge using DuraMote

  • Torbol, Marco;Kim, Sehwan;Shinozuka, Masanobu
    • Smart Structures and Systems
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    • v.11 no.5
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    • pp.453-476
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    • 2013
  • DuraMote is a remote sensing system developed for the "NIST TIP project: next generation SCADA for prevention and mitigation of water system infrastructure disaster". It is designed for supervisory control and data acquisition (SCADA) of ruptures in water pipes. Micro-electro mechanical (MEMS) accelerometers, which record the vibration of the pipe wall, are used detect the ruptures. However, the performance of Duramote cannot be verified directly on a water distribution system because it lacks an acceptable recordable level of ambient vibration. Instead, a long-span cable-stayed bridge is an ideal test-bed to validate the accuracy, the reliability, and the robustness of DuraMote because the bridge has an acceptable level of ambient vibration. The acceleration data recorded on the bridge were used to identify the modal properties of the structure and to verify the performance of DuraMote. During the test period, the bridge was subjected to heavy rain, wind, and a typhoon but the system demonstrates its robustness and durability.

The OBC Reconfiguration Test on LEO Satellite (저궤도 위성에서 위성탑재컴퓨터의 재구성 시험)

  • Jeong, Jae-Yeop;Lee, Cheol-Hoon
    • Journal of Satellite, Information and Communications
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    • v.12 no.3
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    • pp.103-107
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    • 2017
  • The Satellite OBC(On Board Computer) manages critical functionality such as satellite attitude control, fault management, payload management, command/telemetry processing etc. The OBC consist of various modules. Each module perform mission critical operation. So all modules designed as hot or cold redundancy architecture. The redundancy design gives a guarantee high reliability and it allows normal operation of satellite using reconfiguration capability. In this paper, introduces reconfiguration unit operation and describe the results of testing in the ETB.

Ubiquitous Networking based Intelligent Monitoring and Fault Diagnosis Approach for Photovoltaic Generator Systems (태양광 발전 시스템을 위한 유비쿼터스 네트워킹 기반 지능형 모니터링 및 고장진단 기술)

  • Cho, Hyun-Cheol;Sim, Kwang-Yeal
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.9
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    • pp.1673-1679
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    • 2010
  • A photovoltaic (PV) generator is significantly regarded as one important alternative of renewable energy systems recently. Fault detection and diagnosis of engineering dynamic systems is a fundamental issue to timely prevent unexpected damages in industry fields. This paper presents an intelligent monitoring approach and fault detection technique for PV generator systems by means of artificial neural network and statistical signal detection theory. We devise a multi-Fourier neural network model for representing dynamics of PV systems and apply a general likelihood ratio test (GLRT) approach for investigating our decision making algorithm in fault detection and diagnosis. We make use of a test-bed of ubiquitous sensor network (USN) based PV monitoring systems for testing our proposed fault detection methodology. Lastly, a real-time experiment is accomplished for demonstrating its reliability and practicability.