• Title/Summary/Keyword: Relaxation of residual stress

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Prediction of Residual Stress in Straightening Process of SUS304 Wire (SUS304 와이어 직선화처리 공정 중 잔류응력 예측)

  • Kim, T.W.;Ham, S.H.;Moon, H.I.;Kim, H.Y.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.463-466
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    • 2007
  • Micro-wire made from straightening process invents high added value and it has been adopted many industrial fields. Therefore, many research activities about straightening process are advanced actively. It is known that fine straightness of micro-wire can be obtained by removing residual stress induced during the manufacturing processes. Generally, residual stress is removed or minimized through several drawing processes with heat treatment. In this study, the residual stress at each straightening process is calculated and monitored by finite element analyses and the main reason of stress change is investigated.

Dimensional Stability of an Imprinted Microoptic Waveguide (임프린트 기반 마이크로 광도파로의 변형 특성 연구)

  • Ryu, Jin-Hwa;Kim, Chang-Seok;Jeong, Myung-Yung
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.11
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    • pp.100-106
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    • 2008
  • We have studied the characteristic changes of optical device using imprint lithography. An imprinted structure is inherently involved in residual stress due to the temperature and the pressure cycle during fabrication process. A structure with residual stress undergoes stress relaxation, which leads io dimensional change. Therefore, annealing processes was performed to reduce the residual stress of imprinted polymer channel. Reduction of residual stress was confirmed through dimensional change, birefringence, and the mechanical properties. We have fabricated an optical device, and it saw the optical intensity changes within 0.1% for 1 month.

A Study on Non-linear Behavior in Welded Structures by Mechanical Stress Release Method (기계적 응력 완화법에 의한 용접구조물의 비선형 거동에 관한 연구)

  • 김정현;장경복;윤훈성;강성수;조상명
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.66-71
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    • 2003
  • The release of residual stress by mechanical loading and unloading is often performed in the fabrication of box structure fur steel bridge. The proper degree of loading and unloading is significant at release method of residual stress by mechanical loading because that degree is changed by material and geometric shape of welded structure. Therefore, the simulation model that could exactly analyze the release of residual stress by mechanical loading is to be necessary. In this study, the non-linear behavior of weldments under external loading and unloading, such as the decrease and increase of structure stiffness, was investigated by monitoring of nominal stress and strain. Tensile loading and unloading test and the proper degree of stress relaxation was measured by sectioning technique using strain gauge. Analysis model that is indispensable for the effective application of MSR method was established on the basis of test and measurement result.

Effects of prestretch on stress relaxation and permanent deformation of orthodontic synthetic elastomeric chains

  • Chang, Jee Hae;Hwang, Chung-Ju;Kim, Kyung-Ho;Cha, Jung-Yul;Kim, Kwang-Mahn;Yu, Hyung Seog
    • The korean journal of orthodontics
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    • v.48 no.6
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    • pp.384-394
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    • 2018
  • Objective: This study was performed to investigate an appropriate degree of prestretch for orthodontic synthetic elastomeric chains focusing on time-dependent viscoelastic properties. Methods: Orthodontic synthetic elastomeric chains of two brands were prestretched to 50, 100, 150, and 200% of the original length in one and three cycles, and the hysteresis areas of the obtained stress-strain curves were determined. Acrylic plates were employed to maintain constant strain during the experiment. A total of 180 samples were classified into nine groups according to brand, and their stresses and permanent deformations were measured immediately after prestretch (0 hour), after 1 hour and 24 hours, and after 1, 2, 3, 4, 5, 6, 7, and 8 weeks. The relationship between stress relaxation and permanent deformation was investigated for various degrees of prestretch, and the estimated stress resulting from tooth movement was calculated. Results: The degree of prestretch and the stress relaxation ratio exhibited a strong negative correlation, whereas no correlation was found between the degree of prestretch and the average normalized permanent strain. The maximal estimated stress was observed when prestretch was performed in three cycles to 200% of the original length. Conclusions: Although prestretch benefited residual stress, it did not exhibit negative effects such as permanent deformation. The maximal estimated stress was observed at the maximal prestretch, but the difference between prestretch and control groups decreased with time. In general, higher residual stresses were observed for product B than for product A, but this difference was not clinically significant.

Determination of Residual Stress by the Hole Drilling Method Based on Displacement Measurement (변위 측정을 기본으로 한 구멍뚫기방법에 의한 잔류응력 측정 방법)

  • Shin, Dong Il;Joo, Jin Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.11 s.242
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    • pp.1542-1550
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    • 2005
  • This paper presents the numerical procedure for calculating non-uniform residual stresses based on relieved displacements obtained from incremental hole drilling. The relationship between the in-plane displacement produced by introducing a blind hole and the corresponding residual stress is established. Finite element calculations are described to evaluate the relieved coefficients required for the determination of non-uniform residual stresses. Validity of the proposed method has been tested through three axisymmetric test examples and two three-dimensional examples. As a result of . simulation on the test examples, it is found that this numerical procedure is well adopted to measuring non-uniform residual stress in the full hole depth range of the hole diameter from the surface. The accuracy of the hole drilling method with displacement measurement is discussed, comparing tile method with strain measurement

FINITE ELEMENT ANALYSIS AND MEASUREMENT ON THE RELEASE OF RESIDUAL STRESS AND NON-LINEAR BEHAVIOR IN WELDMENTS BY MECHANICAL LOADING(I) - EXPERIMENTAL EXAMINATION -

  • Jang, Kyoung-Bok;Yoon, Hun-Sung;Cho, Sang-Myoung
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.372-377
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    • 2002
  • Residual stress by welding should be reduced because that decreases the reliability on strength of welded structure. The reason is that the total stiffness of structure decreases by non-linear behavior of weldment under external load. The release of residual stress by mechanical loading and unloading is often performed in the fabrication of box structure for steel bridge. The proper degree of loading and unloading is significant at release method of residual stress by mechanical loading because that degree is changed by material and geometric shape of welded structure. Therefore, the simulation model that could exactly analyze the release of residual stress by mechanical loading is to be necessary. This simulation model should be established on the based of variable and accurate measurement data. In this study, the non-linear behavior of weldments under external loading and unloading, such as the decrease and increase of structure stiffness, was investigated by monitoring of nominal stress and strain. Tensile loading and unloading test under variable load was performed and the proper degree of stress relaxation was measured by sectioning technique using strain gauge.

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Finite Element Analysis and Measurement on the Release of Residual Stress and Non-linear Behavior in Weldments by Mechanical Loading(I) -Experimental Examination-

  • Jang, K.B.;Yoon, H.S.;Cho, S.M.
    • International Journal of Korean Welding Society
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    • v.2 no.1
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    • pp.40-44
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    • 2002
  • Residual stress by welding should be reduced because that decreases the reliability on strength of welded structure. The reason is that the total stiffness of structure decreases by non-linear behavior of weldment under external load. The release of residual stress by mechanical loading and unloading is often performed in the fabrication of box structure for steel bridge. The proper degree of loading and unloading is significant at release method of residual stress by mechanical loading because that degree is changed by material and geometric shape of welded structure. Therefore, the simulation model that could exactly analyze the release of residual stress by mechanical loading is to be necessary. This simulation model should be established on the based of variable and accurate measurement data. In this study, the non-linear behavior of weldments under external loading and unloading, such as the decrease and increase of structure stiffness, was investigated by monitoring of nominal stress and strain. Tensile loading and unloading test under variable load was performed and the proper degree of stress relaxation was measured by sectioning technique using strain gauge.

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Characterization of residual stress distribution of thick steel weld by contour method (굴곡측정법을 이용한 극후판 용접부 잔류응력분포 정량분석)

  • Kim, Dong-Kyu;Woo, Wanchuck;Kang, Youn-Hee
    • Journal of Welding and Joining
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    • v.33 no.1
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    • pp.24-29
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    • 2015
  • Residual stresses arising from the materials processing such as welding and joining affect significantly the structural integrity depending on the external loading condition. The quantitative measurement of the residual stresses is of great importance in order to characterize the effects of the residual stresses on the structural safety. In this paper, we introduce a newly devised destructive technique, the contour method (CM), which is applied for the measurements of the residual stress distributions through the thickness of a 80 mm thick steel weld. Residual stresses are evaluated from the contour, which is the normal displacement on a cut surface produced by the relaxation of residual stresses, using a finite element model. The CM provides a two-dimensional map of the residual stresses normal to the cut surface. The CM developed in the present study was validated in comparison with the residual stress distribution determined by a well-established neutron-diffraction residual stress instrument (RSI) instrumented in HANARO neutron research reactor.

FEM Analysis of Plasticity-induced Error on Measurement of Welding Residual Stress by the Contour Method

  • Shin, Shang-Hyon
    • Journal of Mechanical Science and Technology
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    • v.19 no.10
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    • pp.1885-1890
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    • 2005
  • The contour method relies on deformations that occur when a residually stressed component is cut along a plane. The method is based on the elastic superposition principle. When plasticity is involved in the relaxation process, stress error in the resulting measurement of residual stress would be caused. During the cutting the specimen is constrained at a location along the cut so that deformations are restrained as much as possible during cutting. With proper selection of the constraining location the plasticity effect can also be minimized. Typical patterns of longitudinal welding residual stress state were taken to assess the plasticity effect along with constraining locations.

Finite Element Analysis of Strain and Residual Stress in Weld Specimen (용접시편 변형률 및 잔류응력의 유한요소해석)

  • 양승용;구병춘;정흥채
    • Journal of the Korean Society for Railway
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    • v.7 no.2
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    • pp.85-92
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    • 2004
  • This paper consists of two parts. One is finite element analysis of the redistribution of residual stresses of weld specimen by cutting. This work is necessary to predict the actual residual stress distribution of weld specimens used in fatigue test. The other subject is to calculate the relaxation of residual stress and the strain field induced by cyclic loading. To obtain fatigue life of weldment, the value of strain amplitude at each position is necessary, for example in the strain-life approach, and the numerical results can be used to verify experimental strain measurements. Thermo mechanical finite element analyses were conducted on the commercial package ABAQUS.