• Title/Summary/Keyword: Regenerative Cooling Channel

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Structural analysis of liquid rocket thrust chamber regenerative cooling channel using visco-plastic model (점소성 모델을 이용한 액체로켓 연소기 재생냉각 채널 구조해석)

  • Ryu Chul-Sung;Choi Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.151-155
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    • 2006
  • Elastic-viscoplastic structural analysis is performed for regenerative cooling chamber of liquid rocket thrust chamber using Bodner-Partom visco-plastic model. Strain rate test was also conducted for a copper alloy at various temperatures in order to get material constants of visco-plastic model used in the structural analysis. Material constants of visco-plastic model were obtained from strain rate test results and visco-plsstic model was incorporated into finite element program, Marc, by means of user subroutine. The structural analysis results indicate that the deformation of cooling channel is mostly caused by thermal loading rather than pressure loading and confirmed structural stability of the cooling channel under operating condition.

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Structural Analysis of Liquid Rocket Thrust Chamber Regenerative Cooling Channel using Bodner-Partom Viscoplastic Model (Bodner-Partom 점소성 모델을 이용한 액체로켓 연소기 재생냉각 채널 구조해석)

  • Ryu, Chul-Sung;Baek, Un-Bong;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.4
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    • pp.69-76
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    • 2006
  • Elastic-viscoplastic structural analysis has been performed for regenerative cooling chamber of liquid rocket thrust chamber using Bodner-Partom visco-plastic model. Strain rate test was conducted for a copper alloy at various temperatures in order to get material constants of visco-plastic model used in the structural analysis. Material constants of visco-plastic model were obtained from strain rate test results and visco-plastic model was incorporated into finite element program, Marc, by means of a user subroutine. The structural analysis results indicated that the deformation of cooling channel is mostly caused by thermal loading rather than pressure loading and confirmed structural stability of the cooling channel under the operating condition.

Preliminary Research of Regenerative Cooling Channel Design for Small Scale Bipropellant Thruster (소형 이원추진제 추력기를 위한 재생냉각 유로형상 설계에 대한 선행연구)

  • Jang, Dong-Wook;Jo, Sung-Kwon;Cho, Hwang-Rae;Bang, Jeong-Seok;Kwon, Se-Jin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.2
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    • pp.1-9
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    • 2012
  • Applicability of regenerative cooling in 2,500 N-class bipropellant thruster using hydrogen peroxide and kerosene was considered for improvement of performance and application in various missions. Calculation was performed by one dimensional approach using hydrogen peroxide as a coolant. The heat flux of thruster at nozzle throat was estimated at 18 - 20 MW/$m^2$. Designed cooling channel width and height were 2.5 mm and 0.5 mm, respectively. Based on designed cooling channel configuration, flat plate model was manufactured and tested for estimation of pressure drop in cooling channel, and CFD analysis was compared with the test result. The maximum error between CFD analysis and experimental result was approximately 13% and average error was approximately 5%.

NUMERICAL STUDIES ON FLOWS WITH STRONG PROPERTY VARIATIONS THROUGH STRAIGHT RECTANGULAR CHANNELS (곧은 사각채널을 통과하는 물성 변화가 큰 유동에 대한 수치해석)

  • Choi, Nam-Jung;Choi, Yun-Ho
    • Journal of computational fluids engineering
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    • v.12 no.4
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    • pp.74-84
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    • 2007
  • The flowfield characteristics in a straight rectangular channel have been investigated through a numerical model to analyze the regenerative cooling system that is used in rocket engine cooling. The supercritical hydrogen coolant introduces strong property variations that have a major influence on the developing flow and heat transfer characteristics. Of particular interest is the improved understanding of the physical characteristics of such flows through parametric studies. The approach used is a numerical solution of the full Navier-Stokes equations in the three dimensional form including the arbitrary equation of state and property variations. The present study compares constant and variable property solutions for both laminar and turbulent flow. For laminar flow, the variation of aspect ratio is examined, while for turbulent flow, the effects of variation of channel length and Reynolds number are discussed.

Evaluation on the Regenerative Cooling Characteristics in Liquid Rocket Engine of 10tf-thrust using Kerosene and Liquid Oxygen as a Propellant (케로신과 액체산소를 추진제로 하는 10톤급 액체로켓엔진의 재생냉각 특성 평가)

  • Han, Poong-Gyoo;Cho, Won-Kook;Cho, Yong-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.4
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    • pp.111-117
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    • 2004
  • An analytical study was carried out to evaluate the regenerative cooling characteristics in the liquid rocket engine of a 10tf-thrust level using kerosene as a fuel. As a supplementary cooling method, a radiative cooling was applied to the nozzle extension. It was found out from this work that the cooling system with the regenerative and radiation cooling only is not adaptable for the liquid rocket engine of a 10tf-thrust level using kerosene as a fuel for the $2^{nd}$ stage of the space launch vehicle, with the viewpoint of the thermal and thermo-structural instability and the excessive pressure drop in the cooling channel.

Experimental Investigation of the LRE Thrust Chamber Regenerative Cooling. (액체로켓엔진 추력실의 재생냉각에 관한 실험적 연구 (I))

  • Park, Kye-Seung;Kim, Yoo;Kim, Tae-Han
    • Journal of the Korean Society of Propulsion Engineers
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    • v.7 no.2
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    • pp.54-61
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    • 2003
  • This paper describes a general design procedure of regenerative cooling system for liquid rocket engine(LRE). From this design logic, cooling channels are designed and fabricated. The measured heat flux from firing test is similar to the heat flux predicted by design logic. Therefore, proposed design procedure of cooling channel can be applied to real LRE system. Also the result of firing test indicates that soot from combustion products have strong influence on the cooling characteristics of LRE.

Analysis of Endothermic Regenerative Cooling Technologies by Using Hydrocarbon Aviation Fuels (탄화수소 항공유를 이용한 흡열재생냉각 기술분석)

  • Lee, Hyung Ju
    • Journal of the Korean Society of Propulsion Engineers
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    • v.25 no.3
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    • pp.113-126
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    • 2021
  • In order to develop active cooling systems for a hypersonic cruise vehicle, a series of studies need to be preceded on regenerative cooling technologies by using endothermic reaction of liquid hydrocarbon aviation fuels. Among them, it is essential to scrutinize fluid flow/heat transfer/endothermic pyrolysis characteristics of supercritical hydrocarbons in a micro-channel, as well as to acquire thermophysical properties of hydrocarbon fuels in a wide range of temperature and pressure conditions. This study, therefore, reviewed those technologies and analyzed major findings in related research areas which have been carried out worldwide for the development of efficient operational regenerative cooling systems of a hypersonic flight vehicle.

Experimental Study on Kerosene Heat Transfer Characteristics Using Simulating Cooling Channels (모사 냉각채널을 이용한 케로신 열전달 특성에 대한 실험적 연구)

  • Lee, Bom;Lee, Wongoo;Song, Yoonho;Hwang, Donghyun;Ahn, Kyubok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.643-646
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    • 2017
  • In a liquid rocket engine using hydrocarbon fuels, cooling of the combustion chamber wall is necessary to prevent the combustion chamber wall from melting or structurally deforming due to high heat flux. Among the various methods, regenerative cooling, which uses fuel as a coolant and then injects it into the combustion process, has good performance. This study investigated the heat transfer characteristics of kerosene as a coolant by varying the copper cross-sectional area, the flow rate in the channel, and the current applied to the channel. Convective heat transfer occurred rapidly when the cross-sectional area of the copper channel was small and when the kerosene flow velocity was fast.

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Axisymmetric Thermal Analysis of 3D Regenerative Cooling System (3차원 재생 냉각 시스템의 축대칭 열해석)

  • Kim Sung-In;Park Seung-O
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.2
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    • pp.53-61
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    • 2006
  • Axisymmetric numerical thermal analysis for a 3-dimensional regenerative cooling system in a rocket engine is carried out. To predict the accurate heat transfer with the stiff temperature distribution, several tests have been conducted for the grid size, the properties variation of the coolant and the combustion gas depending on temperature. The axisymmetric heat flux model is defined using fin efficiencies and is designed to be equivalent to the heat flux of the 3-dimensional coolant channel. For comparison purpose, the 1-dimensional analysis using Bartz equation is also conducted. The performance of the present model in predicting the cooling characteristics of a 3-dimensional regenerative cooling system is compared with the 3-dimensional results of RTE(Rocket Thermal Evaluation). It is found that the present method predicts much closer results to those of RTE code than 1-dimensional analysis.

Review on Kerosene Fuel and Coking (케로신 연료 및 코킹에 대한 검토)

  • Lee, Junseo;Ahn, Kyubok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.3
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    • pp.81-124
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    • 2020
  • In liquid oxygen/kerosene liquid rocket engines, kerosene is not only a propellant but also plays a role as a coolant to protect the combustion chamber wall from 3,000 K or more combustion gas. Since kerosene is exposed to high temperature passing through cooling channels, it may undergo heat-related chemical reactions leading to precipitation of carbon-rich solids. Such kerosene's thermal and fluidic characteristic test data are essential for the regeneratively cooled combustion chamber design. In this paper, we investigated foreign studies related to regenerative cooling channel and kerosene. Starting with general information on hydrocarbon fuels including kerosene, we attempted to systematically organize sedimentary phenomena on cooling channel walls, their causes/research results, coking test equipments/prevention methods, etc.