• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.4
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• pp.94-103
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• 2016

A regeneratively-cooled channel in a liquid rocket engine is used to effectively cool a combustion chamber inner wall from hot combustion gas, and the heat transfer/pressure loss characteristics should be predicted in advance to design cooling channels. In the present research, five cooling channels with different geometric dimensions were designed and the channels were respectively manufactured using cutter and endmill. By changing coolant velocity and downstream pressure, the effects of manufacturing method, channel shape, and flow condition on pressure losses were experimentally investigated and the results were compared with the analytical results. At same channel shape and flow condition, the pressure loss in the channel machined by the cutter was lower than that by the endmill. It was also found that the pressure loss ratio between the experimental result and the analytical data changed with the channel shape and flow condition.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.36 no.3
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• pp.271-278
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• 2008

A study has been conducted on the bulging process of liquid rocket engine nozzle which is essential to the manufacturing regenerative cooling combustion chamber. Mechanical properties of the material used for the bulging were experimentally obtained by tension tests. Deformation of the bulged nozzle was confirmed by a structural analysis. The developed bulging process and the deformation analysis result were confirmed by manufacturing of the bulged nozzle specimens and the bulging test. There has been a bulging failure among 7 bulged specimens due to the necking of the material. The cause of necking was investigated by comparing microstructure of the material. The investigation has revealed grain size of the material has considerable effect on the occurrence of the necking.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.194-197
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• 2007

The dome stretching and tension test have been made to obtain a forming limit curve(FLC) for the copper alloy which is used for manufacturing the regenerative cooling chamber. For experimental survey of the forming limit curve, we have used in-plane tension specimen to obtain tension-compression strain state and also out of plane specimen to obtain tension-tension strain state through dome stretching test. All specimens are divided into longitudinal and radial direction specimens by the manufacturing method. The test results shows that in tension-tension region, copper alloy possesses a maximum major strain of 62.3% and maximum minor strain of 58.6%. In the tension-compression region, maximum major strain is 60.5% and maximum minor strain is 25.8%.

• Journal of the Korean Society of Propulsion Engineers
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• v.15 no.2
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• pp.44-49
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• 2011

A study of the fatigue life of copper alloy which was used in inner jacket of regenerative cooling chamber of liquid rocket engine has been performed. Generally used life prediction methods -original universal slopes method, modified universal slopes method, Mitchell's method, B$\"{a}$umel and Seeger's method, and Ong's method- have been used for predicting the fatigue data. It was found that the novel life prediction method which was modified from Ong's method was suggested since almost all data have not been predicted well with the widely used methods. The suggested modified Ong's method predicted well within 3X scatterbands.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.89-92
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• 2010

A study about the fatigue life of copper alloy which is used in inner jacket of regenerative cooling chamber of liquid rocket engine has been performed. Generally used life prediction methods-original universal slopes method, modified universal slopes method, Mitchell's method, Baumel and Seeger's method, and Ong's method-have been used for predicting the fatigue data. It was found that the novel life prediction method which is modified from Ong's method was suggested since almost all data have not been predicted well with the widely used methods. The suggested modified Ong's method predicted well within 3X scatterbands.

• Journal of the Korean Society of Propulsion Engineers
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• v.2 no.3
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• pp.54-61
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• 1998

A numerical simulation is attempted for the regenerative cooling heat transfer processes of the liquid propellant rocket engine. The heat transfer from the combustion gases to the thrust chamber wall is called gas side heat transfer. This heat is conducted radially to the coolant through the carbon deposit and metallic wall of thrust chamber Finally, this heat is convected away by the coolant flowing along the passages in the thrust chamber. The equivalence of these three heat fluxes of the above processes is utilized to determine the coolant side wall temperature, gas side wall temperature and the heat flux. When the number and shape(width, height) of coolant passages, the shape(size) of thrust chamber, oxidant and fuel properties, coolant properties, oxidant/fuel mixture ratio, coolant inlet temperature, the thickness of carbon deposit formed along the thrust chamber wall during combustion are given, reasonable radial direction temperature distributions and heat fluxes along the thrust chamber axis are obtained.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.114-118
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• 2007

Design and fabrication of a 30-tonf-class full-scale regenerative cooling combustion chamber of a liquid rocket engine for a ground hot firing test are described. It has chamber pressure of 60 bar and nozzle expansion ration of 12 and manufactured to have a single welded structure of· the mixing head and the chamber. The material of the mixing head is STS316L which has excellent mechanical property in cryogenic condition. The chamber comprise of the cylinder, nozzle throat, and 1st/2nd nozzle parts. The material of the inner jacket is copper alloy/STS329J1/STS316L and that of the outer jacket is STS329J1. The components of· the combustor were manufactured by mechanical processing including lathing, milling, MCT, rolling and pressing. The machined components were integrated to a single body by means of general welding, electron beam welding(EBW), and brazing.

• Aerospace Engineering and Technology
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• v.8 no.2
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• pp.133-139
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• 2009

An analysis has been performed on the specific impulse for a liquid rocket engine of gas generator cycle. The present analysis method has been validated through the comparison of the optimal specific impulse for the 300t thrust conceptual engine against the published data. The engine specific impulse can be increased by applying film coolant decreasing the fuel pump head for regenerative cooling despite the decrease of specific impulse of the combustion chamber when the film coolant participates combustion more than the critical amount. The improved condition shows that higher combustion chamber pressure is achieved with less fuel pump head rise by additional film cooling.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.41 no.11
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• pp.874-882
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• 2013

Kerosene(Jet A-1), one of the propellants for each stage's engine of the Korea Space Launch Vehicle-II(KSLV-II), functions as coolant at the same time as it flows inside the cooling jacket of the combustion chambers and is injected through the film cooling holes. A physical surrogate mixture model to reproduce the thermophysical characteristics of Jet A-1 has been selected and the thermodynamic/transport properties of the model fuel under high pressure including supercritical conditions have been estimated using SUPERTRAPP(NIST SRD4). Comparisons with the measured properties suggest that proposed database can be used to extract properties of Jet A-1 for conjugate heat transfer analysis of liquid propellant rocket engine thrust chambers. Predicted combustion/cooling performance of regeneratively cooled thrust chambers shall be validated through comparisons with upcoming firing test results.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.3
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• pp.66-73
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• 2004

As a rocket propellent of hydrocarbon fuels, the characteristics of liquefied natural gas was evaluated with the viewpoint of the constituents and content, the cooling performance as a coolant, and characteristic velocity and specific impulse as parameters of the engine performance. Content of methane was a principal factor to determine the characteristics as a rocket propellant and more than 90% of it was needed as a fuel and coolant in the regenerative cooled liquid rocket engine. Some constituents of the liquefied natural gas can be frozen by the pre-cooling of the pipe lines, therefore they can be a factor disturbing the normal working of engine. In case the content of methane is around 90% in the liquefied natural gas, a normalized stoichiometric O/F mixture ratio of 0.75 is suggested for a nominal operation condition to get the maximum specific impulse and characteristic velocity.