• Title/Summary/Keyword: Reduction process

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Research of Dry Reduction Process of Waste Tin Oxide using Methane (메탄가스를 이용한 폐주석산화물의 건식환원시스템)

  • Hyun-Chul Jung;Se-Kwon Kim;Sang-Yeol Kim
    • Resources Recycling
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    • v.31 no.6
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    • pp.18-24
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    • 2022
  • Dry reduction using natural gas was proposed to recover tin from waste tin oxide generated in a tin bath that was used for controlling the smoothness of architectural glass during production, and the reduction behavior was investigated. The utilized vertical natural gas dry reduction system is capable to process 4 L or 20 kg depending on input raw materials. The system was established by applying the upper intake and lower discharge method. The recovery rate was 97.2% at 800 ℃ and 4 sccm flow rate and increased with the amount of input gas. Hydrogen accounted for 23% of the discharge gas, showing a 16.6% hydrogen conversion rate. The reaction behavior of tin recovered via natural gas reduction provides basic data on the new waste resource reduction/recovery technology.

Development of an On-Line Model for the Prediction of Roll Force and Roll Power in Roughing Mill by FEM (유한요소법을 이용한 조압연에서의 압하력 및 압연동력 예측 온라인 모델 개발)

  • Kim S. H.;Kwak W. J.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.134-137
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    • 2001
  • In this paper on-line model is derived from investigating via series of finite element process simulation. Some variables that little affect on non-dimensional parameters. ie. forward slip and torque factor. is extracted from composing on-line model Especially, this research focused on deriving on-line model which exactly predict roll force and roll power in the roughing mill process under small shape factor and small reduction ratio. The prediction accuracy of the proposed model is examined through comparison with predictions from a finite element process model

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The Forming Characteristic of Rotary Swaging Process. (로터리 스웨이징 공정의 성형성 연구)

  • Im, Seong-Ju;Yun, Deok-Jae;Na, Gyeong-Hwan
    • Transactions of Materials Processing
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    • v.7 no.5
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    • pp.432-438
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    • 1998
  • The process variables i.e. the speed of forming, the ratio of thickness to diameter the shape of formed materials and the reduction of area were selected in order to study the process of the rotary swaging. It was found that the process variables affected the quality of products, i.e. the hardness the surface roughness and the degree of precision of products. Variation of hardness in deformed samples was mainly dependent on the reduction of area. Upon forming tubes applying the t/D ration higher than 1/10 led to the formation of defects on products which may be reduced by application of mandrels.

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The realization of the Dimmable Magnetic Ballast for HID Lamps by the Life Time Extension Method of the Relays (릴레이 수명 연장 방법에 의한 HID램프용 디밍 자기식 안정기의 구현)

  • Jung, Kwang-Hyun;Lee, Hyeon-Jin;Park, Chong-Yeon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.3
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    • pp.516-522
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    • 2009
  • The dimmable magnetic ballast which applies the variable inductor needs a switching process for the dimming process, and it consists of mechanical relays because of costs and reliabilities. However, it is hard to operate with correct timing in mechanical relay, so relays reduce their own life time in inductive applications. Moreover this creates a destructive problem at the switching process. The life time reduction of relays means the life time reduction of the ballast. Thus, in this paper, we described the problem at the witching process in the dimmable magnetic ballast with a variable inductor, which consists of relays and the soft AC switching method in order to solve the problems. As result, we achieved the improvement of the life time and reliability of the ballast.

Microstructure of W-Cu Composite Powders with Variation of Milling Method during Mechanochemical Process (기계화학적 공정의 밀링 방법에 따른 W-Cu 복합분말의 미세조직)

  • 이강원;김길수;김대건;김영도
    • Journal of Powder Materials
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    • v.9 no.5
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    • pp.329-335
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    • 2002
  • Recently, the fabrication process of the W-Cu nanocomposite powders has been studied to improve the sinterability through the mechanical alloying and reduction of W and Cu oxide mixtures. In this study. the W-Cu composites were produced by mechanochemical process (MCP) using $WO_3-CuO$ mixtures with two different milling types of low and high energy, respectively. These ball-milled mixtures were reduced in $H_2$ atmosphere. The ball-milled and reduced powders were analyzed through XRD, SEM and TEM. The fine W-Cu powder could be obtained by the high energy ball-milling (HM) compared with the large Cu-cored structure powder by the low energy ball-milling (LM). After the HM for 20h, the W grain size of the reduced W-Cu powder was about 20-30 nm.

A Development of Efficient Power Conversion Technology for Reduction of Power Equipment (전원설비 저감을 위한 고효율 전력변환기술 개발)

  • Koo, Myoung-Wan;Lee, Woo-Won;Lim, Kye-Young
    • Proceedings of the KIPE Conference
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    • 2008.06a
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    • pp.142-144
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    • 2008
  • The Former High Efficiency Inverter(the power restoration process) system process has advantage which is the energy reduction rather than the Former Inverter(the resistence damping process), However, under repair and remodeling, the power facilities capacity is not easy to increase that the former High Efficiency Inverter needs to increase the Power Facilities Capacity of 20~30% than the Inverter(the resistence damping process) so Therefore we are going to suggest the system which is not going to make an increase the power facilities capacity and is applicable the High Efficiency Inverter.

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On-line process identification for cascade control system (Cascade 제어를 위한 실시간 공정 식별법)

  • 박흥일;성수환;이인범
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1412-1415
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    • 1996
  • In this paper, a new identification method of the cascade control system is proposed which can overcome the weak points of Krishnaswamy and Rangaiah(1987)'s method. This new method consists of two steps. One is on-line process identification using the numerical integration to approximate the two process dynamics with a high order linear transfer function. The other is a model reduction technique to derive out low order transfer function(FOPTD or SOPTD) from the obtained high order linear transfer function to tune the controller using usual tuning rules. While the proposed method preserves the advantages of the Krishnaswamy and Rangaiah(1987)'s method, it has such a simplicity that it requires only measured input and output data and simple least-squares technique. Simulation results show that the proposed method can be a promising alternative in the identification of cascade control systems.

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Competitiveness of the Small Package Express Service (소화물 일관수송업(택배업)의 경쟁력 강화)

  • 송계의
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 1998.10a
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    • pp.223-238
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    • 1998
  • In this study, to investigate the effect of process variables such as reduction in area, semi-die angle and the rectangular ratio to the corner filling which influences the dimensional accuracy of the final product in the drawing of the cluadrangle rod from a round bar, it has been simulated by three dimensional rigid-plastic finite element method. In order to reduce the number of simulation artificial neural network has been introduced. Also, through the experimental investigation, the present results have been implemented on the industrial product. In results, the main process variable is the combination of the semi-die angle in case of the irregular shaped drawing process and reduction in area in the event of regular shaped drawing process, respectively.

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유한요소법을 이용한 전방압출공정의 내부결함에 관한 연구

  • 김태형;김병민;강범수;최재한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.79-83
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    • 1992
  • According to the variation of hydrostatic pressure on the central axis of deformable material, the V-shaped central bursting defect may be created on extrusion or drawing processes. The process factors whichaffect the generation of defects are die semi-angle, reduction ratio of cross-sectional area, friction factor, material properties and so on. The combination of these factors can determine the prossibility of defect creation and the shape of various round holes which have been created inside already. By the rigid plastic finite element method, this paper describes the observations of change in shape of a round hole with process conditions suchas die semi-angle, reduction ratio of cross-sectional area and friction factorat the unsteady state of axi-symmetrical extrusion process when the round hole is alreadyexisted inside the original billet, and also, the effects of process factors are investigated to prevent the possible defects.

Finite Element Simulation and Experimental Investigation on the Corner Filling in the Drawing of Quadrangle Rod from a Round Bar (사각재 인발 공정에서 코너 채움에 관한 유한 요소 해석 및 실험)

  • 김용철
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.99-102
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    • 1999
  • In this study, to investigate the effect of process variables such as reduction in area, semi-die angle and the rectangular ratio to the corner filling which influences the dimensional accuracy of the final product in the drawing of the cluadrangle rod from a round bar, it has been simulated by three dimensional rigid-plastic finite element method. In order to reduce the number of simulation artificial neural network has been introduced. Also, through the experimental investigation, the present results have been implemented on the industrial product. In results, the main process variable is the combination of the semi-die angle in case of the irregular shaped drawing process and reduction in area in the event of regular shaped drawing process, respectively.

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