• Title/Summary/Keyword: Reduction process

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A Study on the optimal Process Planning and Die design for manufacturing Bolts by multi-former (다단-포머용 볼트류 제작을 위한 최적의 공정 및 금형설계에 관한 연구)

  • 박철우;김철;김영호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1307-1311
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    • 2004
  • This paper deals with an automated computer-aided process planning and die design system by which designer can determine operation sequences even if they have a little experience in process planning and die design for axisymmetric products. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM softwares, DEFORM and ANSYS, to form a useful package. They can provide a flexible process based on either the reduction in the number of forming sequences by combining the possible two processes in sequence, or the reduction of deviation of the distribution on the level of the required forming loads by controlling the forming ratios. Especially in die design module an optimal design technique and horizontal split die were investigated for determining appropriate dimensions of components of multi-former die set. It is constructed that the proposed method can be beneficial for improving the tool life of die set at practice.

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A Study on Robust Design Optimization of Layered Plates Bonding Process Considering Uncertainties (적층판 결합공정의 불확정성을 고려한 강건최적설계)

  • Choi Joo-Ho;Lee Woo-Hyuk;Youn Byeng-Dong;Xi Zhimin
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.836-840
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    • 2006
  • Design optimization of layered plates bonding process is conducted to achieve high product quality by considering uncertainties in a manufacturing process. During the cooling process of the sequential sub-processes, different thermal expansion coefficients lead to residual stress and displacement. thus resulting in defects on the surface of the adherent. So robust process optimization is performed to minimize the residual stress mean and variation of the assembly while constraining the distortion as well as the instantaneous maximum stress to the allowable limits. In robust process optimization, the dimension reduction (DR) method is employed to quantify both reliability and quality of the layered plate bonding. Using this method. the average and standard deviation is estimated. Response surface is constructed using the statistical data obtained by the DRM for robust objectives and constraints. from which the optimum solution is obtained.

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The Production of Tantalum Powder by MR and EMR Method (MR법 및 EMR법에 의한 탄탈륨 분말 제조)

  • Bae, In Seong;Park, Hyeoung Ho;Kim, Byung Il
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.1
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    • pp.16-20
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    • 2002
  • In conventional metallothermic reduction(MR) for obtaining tantalum powder in batch-type operation, it is difficult to control morphology and location of deposits because the reaction occurs by direct physical contact between reductants and feed materials. On the other hand, a electronically mediated reaction(EMR) is capable to overcome these difficulties through the reaction by electron transfer and have a merit of continuous process. In this study an MR and EMR method has been applied to the production of a tantalum powder by sodium reduction of $K_2TaF_7$. As the reduction temperature increases, the particle size and yield of tantalum powder obtained by MR and EMR method is increased.

Nonlinear Seismic Analysis for Performance Assessment of Hollow RC Bridge Columns with Reinforcement Details for Material Quantity Reduction (물량저감 중공 철근콘크리트 교각의 성능평가를 위한 비선형 지진해석)

  • Kim, Tae Hoon;Lee, Seung Hoon
    • Journal of the Earthquake Engineering Society of Korea
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    • v.18 no.5
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    • pp.221-230
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    • 2014
  • The purpose of this study is to investigate the seismic performance of hollow RC bridge columns with reinforcement details for material quantity reduction. The proposed reinforcement details provide economy, are rational and shorthen the construction periods. The accuracy and objectivity of the assessment process can be enhanced by using a sophisticated nonlinear finite element analysis program. Solution of the equations of motion is obtained by numerical integration using Hilber-Hughes-Taylor (HHT) algorithm. The adopted numerical method gives a realistic prediction of seismic performance throughout the input ground motions for several test specimens investigated. As a result, the proposed reinforcement details for material quantity reduction develop equal performance to that required for existing reinforcement details.

One-pot Synthesis of Nickel and Tungsten Carbide Nanoparticles Supported Mesoporous Carbon Electrocatalyst for Oxygen Reduction Reaction (산소환원반응을 위한 니켈-텅스텐 카바이드 나노입자 담지 메조포러스 카본 촉매의 단일 합성 및 그 특성 평가)

  • Kim, Hyemin
    • Journal of the Korean institute of surface engineering
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    • v.51 no.3
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    • pp.179-184
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    • 2018
  • In this study, Ni and tungsten carbide (WC) nanoparticles are simultaneously synthesized with the mesoporous carbon nanoparticles (CNP) using a solution plasma processing (SPP) in the benzene. The Ni and WC nanoparticles were formed through the sputtering effect of electrodes during discharge, and mean time CNP were formed through reduction reaction. TEM observation showed that loaded Ni and WC nanoparticles were evenly dispersed on the CNP. The results of electrochemical analysis demonstrated that an introduction of Ni nanoparticles promoted to improve catalytic activity for oxygen reduction reaction (ORR). Moreover, Ni-WC/CNP lead to fast electron transfer process compared to that of WC/CNP. Therefore, the inexpensive Ni-WC/CNP might be a promising as catalytic material for cathodes in fuel cell applications.

Study on the Springback Reduction of Automotive Advanced High Strength Steel Panel (자동차 초고강도 강판 패널의 스프링백 저감에 관한 연구)

  • Kim, B.G.;Lee, I.S.;Keum, Y.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.191-194
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    • 2009
  • Very big springback in advanced high strength steel(AHSS) sheets invokes undesired shape defects, which can be eliminated by the tool surface correction method or the forming process control method. Since the springback reduction by controlling the forming process is limited, in this study, the die correction method which finds die correction from the relationship between die design variable and springback is introduced to achieve springback reduction and is applied to the automotive side rail to reduce the springback of 75.8% within the assembly limit of 1 mm.

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Design of a Rubber Mount for Vibration Reduction in a Slim Optical Disk Drive (슬림형 광디스크 드라이브의 방진마운트 설계)

  • Kim, Kug-Weon;Kim, Nam-Woong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.103-109
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    • 2007
  • With the increase of track density, high rotational speed and the compatibility for various media in optical disk drives, the effective design to vibration reduction is very important for robust operation. Especially when a slim optical disk drive for a notebook PC is excited by a mass-unbalanced disk, internal vibration and its transmission to external case bring about severer problem than that of conventional one. In this paper a design process of a rubber mount in a slim optical disk drive for vibration reduction is presented. The characteristics of rubbery materials - hyper-elastic and visco-elastic - are measured with standard specimens. The static stiffness of a rubber mount was calculated by FEM and the dynamic stiffness is predicted with the static stiffness and the impedance test data of the standard specimen. The transmissibility tests are performed for the purpose of verification of the design process.

Melting of Ice Inside a Horizontal Cylinder under the Volume Change (수평원관내 체적변화를 고려한 얼음의 용용시 전열특성에 관한 연구)

  • 조남철;김동춘;이채탈;임장순
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.12
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    • pp.1266-1274
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    • 2001
  • Heat transfer phenomena during melting process of the phase change material (ice) was studied by numerical analysis and experiments. In a horizontal ice storage tube, the natural convection caused an increase in melting rate. However, the reduction of the heating surface area caused a decrease in melting rate. Therefore, during the melting process of ice in a horizontal cylinder, the reduction of the heating surface area should be considered. Under the same heating wall and initial water temperature condition, the melting rate became higher for $V_s/V_tot/=0.545 \;than \;that\; for\; V_s/V_tot$/=1.00 due to the difference in the reduction of heating surface area. A modified melting model considering the equivalent thermal conductivity of liquid phase and volume reduction was proposed. The results of the model were compared with the measured values and found to be in good agreement.

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Effects of Word Frequency on a Lenition Process: Evidence from Stop Voicing and /h/ Reduction in Korean

  • Choi, Tae-Hwan;Lim, Nam-Sil;Han, Jeong-Im
    • Speech Sciences
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    • v.13 no.3
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    • pp.35-48
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    • 2006
  • The present study examined whether words with higher frequency have more exposure to the lenition process such as intervocalic stop voicing or /h/ reduction in the production of the Korean speakers. Experiment 1 and Experiment 2 tested if word-internal intervocalic voicing and /h/ reduction occur more often in the words with higher frequency than less frequent words respectively. Results showed that the rate of voicing was not significantly different between the high frequency group and the low frequency group; rather both high and low frequency words were shown to be fully voiced in this prosodic position. However, intervocalic /h/s were deleted more in high frequency words than in low frequency words. Low frequency words showed that other phonetic variants such as [h] and [w] were found more often than in high frequency group. Thus the results of the present study are indefinitive as to the relationship between the word frequency and lenition with the data at hand.

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Analysis of Logistics Effects in Enterprises by the Medium of Standardization of Packing Containers (포장용기 표준화를 통한 기업 내(內) 물류효과 분석)

  • Won, You-Jon;Kim, Jin-Ho;Kim, Dong-Kyu
    • Journal of the Korea Safety Management & Science
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    • v.14 no.4
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    • pp.193-203
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    • 2012
  • In the limitless competition era of the 21st century, cost reduction is being highlighted as one of survival strategies of businesses. The first item for cost reduction of businesses is logistical costs. The most keenly required thing for this is to remove unnecessary elements, and the best way to realize it to cut down processes using automatic facilities. Packing container in logistics is like a facility. This study is intended to analyze reduction of costs, improvement of business process and reduction of working force through standardization of standardization, and logistics effects through improvement of environmental images in enterprises.