• The Transactions of the Korean Institute of Electrical Engineers B
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• v.54 no.5
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• pp.222-230
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• 2005

This paper deals with the reduction of cogging torque of a outer-rotor type BLDC motor mainly used for washing machines. The motor comprises permanent magnet outer-rotor and stator with coils and core. This structure inherently produces vibration and cogging torque because of uneven reluctance according to rotation of the rotor. Up to now, adopted a type of 24 magnet pole and 36 slot-stator. This generates high main torque but accompanies comparatively large cogging torque. This paper proposes a 32-pole 36-slot type motor which reduces cogging torque remarkably. The influence of cogging torque is varied according to pole-slot combinations. The characteristic of the motor was obtained by a two-dimensional finite element method coupled with a drive circuit. The performance of the proposed model is superior to that of the existing model because of the reduction of torque ripple and the improvement of back ernf wave form.

• Transactions of the Korean Society of Automotive Engineers
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• v.6 no.3
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• pp.106-114
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• 1998

Cogging torque is often a principal source of vibration and control difficulty in permanent magnet motors, especially at low speeds and loads. For example, reduction of cogging torque is an important specification for DC motors used for electric power stee- ring. This paper examines two motor design techniques, stator tooth notching and rotor pole skewing with magnet pole shaping, for reduction of cogging torque, and the effect of each method on the airgap flux, and the use of the Maxwell stress method and Fourier decomposition to calculate the periodic cogging torque. The analyses show that the cogging torque can be nearly eliminated by the suggested designs, with minimal scacrifice of output torque.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.58 no.10
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• pp.1923-1929
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• 2009

The design of SPMSM(surface mounted permanent magnet synchronous motor) has been performed to reduce cogging torque and torque ripples. In general, cogging torque and torque ripples are affected by the shapes of teeth width, yoke depth, magnet pole arc, etc. Particularly, the minimum design point of cogging torque and torque ripples are different so that the design of SPMSM should be done to compromise both of them for precision application. In this paper, the design of PMSM for EPS(electric power steering) system is performed to verify the validity, and the design characteristics versus teeth width, yoke depth, and magnet pole arc are investigated in order to find out the minimum point of cogging torque and torque ripples. In addition, skew of PM is applied for cogging torque reduction.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.55 no.10
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• pp.491-497
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• 2006

For high efficiency and easy speed control of brushless DC (BLDC) motor, the demand of BLDC motor is increasing. Especially demand of interior permanent magnet (IPM) BLDC with high efficiency and high power in electric motion vehicle is increasing. However, IPM BLDC basically has a high cogging torque that results from the interaction of permanent magnet magnetomotive force (MMF) harmonics and air-gap permeance harmonics due to slotting. This cogging torque generates vibration and acoustic noises during the driving of motor. Thus reduction of the cogging torque has to be considered in IPM BLDC motor design by analytical methods. This paper proposes the cogging torque reduction method for IPM BLDC motor. For reduction of cogging torque of IPM BLDC motor, this paper describes new technique of the flux barriers design. The proposed method uses sinusoidal form of flux density to reduce the cogging torque. To make the sinusoidal air-gap flux density, flux barriers are applied in the rotor and flux barriers that installed in the rotor produce the sinusoidal form of flux density. Changing the number of flux barrier, the cogging torque is analyzed by finite element method. Also characteristics of designed model by the proposed method are analyzed by finite element method.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.61 no.12
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• pp.1820-1827
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• 2012

This paper is to present a new method of cogging torque reduction for axial flux PM machines of multiple rotor surface mounted magnets. In order to start softly and to run a power generator even the case of weak wind power, reduction of cogging torque is one of the most important issues for a small wind turbine, Cogging torque is an inherent characteristic of PM machines and is caused by the geometry shape of the machine. Several methods have been already applied for reducing the cogging torque of conventional radial flux PM machines. Even though some of these techniques can be also applied to axial flux machines, manufacturing cost is especially higher due to the unique construction of the axial flux machine stator. Consequently, a simpler and low cost method is proposed to apply on axial flux PM machines. This new method is actually applied to a generator of 1.0kW, 16-poles axial flux surface magnet disc type machine with double-rotor-single-stator for small wind turbine. Design optimization of the adjacent magnet pole-arc which results in minimum cogging torque as well as assessment of the effect on the maximum available torque using 3D Finite Element Analysis (FEA) is investigated in this design. Although the design improvement is intended for small wind turbines, it is also applicable to larger wind turbines.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.28 no.4
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• pp.49-55
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• 2014

In this paper, we propose the cogging toque reduction technique of the dual stator radial flux permanent magnet generator. The cogging toque is caused by the torque ripple increase and vibration and noise of the generator. And it is important factor determining cut-in speed of the small wind generator. To reduce cogging torque, permanent magnet displacement was studied. And the theory of the permanent magnet displacement was formulated and the cogging torque reduction according to the permanent magnet displacement was confirmed through the finite element method.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.57 no.3
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• pp.375-383
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• 2008

This paper deals with reduction and analysis of cogging torque for permanent magnet synchronous generators with multi-pole rotor for wind power applications. Open-circuit field solutions are derived using a magnetic vector potential and a two-dimensional (2-d) polar coordinate systems. On the basis of derived open-circuit field solutions and 2-d permeance functions, we also derive open-circuit field solutions considering stator slotting effects. By using open-circuit field solutions considering stator slotting effects and energy variation methods, this paper analytically predicts the cogging torque considering skew effects. All analytical results are shown in good agreement with those obtained from finite element (FE) analyses. In order to reduce the cogging torque, by predicting the variation of the cogging torque according to pole arc/pitch ratio using analytical and FE methods, pole arc/pitch ratio which makes the cogging torque minimum are determined. However, we confirm that measured value for cogging torque of the PMG with determined pole arc/pitch ratio is twice higher than predicted value. Therefore, the reason for an error between measured and predicted cogging torque is discussed in terms of a shape of PMs and is proved experimentally.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.48 no.3
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• pp.97-103
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• 1999

This paper investigates reduction of acoustic noise and cogging torque in a BLDC motor with larger stator slot open width. Using energy method, cogging torque is analytically determined with airgap MMF function and airgap permeance function and confirmed by FEM analysis. It shows that the cogging torque is firstly governed by NL GNL BNL with the fundamental period of NL, where NL is the least common multiple of the number of slots and the number of poles, GNL, airgap permeance function and BNL, airgap MMF function. It also shows that there exist several tooth width which minimizes the cogging torque, for the motors that smaller slot open width or stator teeth notching is not available. And it proposes a teeth pairing with two different tooth width which can effectively eliminate the cogging torque and thus the acoustic noise. Experimental results show that the proposed teeth pairing reduces the cogging torque by 85% and the acoustic noise by 3.1dB.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.55 no.9
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• pp.437-442
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• 2006

Cogging torque, the primary ripple component in the torque generated by permanent magnet (PM) motors, is due to the slotting on the stator or rotor. This article shows the reduction of cogging torque in a novel axial flux permanent magnet (AFPM) motor through the various design schemes. 3D finite element method is used for the exact magnetic field analysis. The effects of slot shapes and skewing of slot on the cogging torque and the average torque have been investigated in detail.

• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.676_677
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• 2009

In this paper, an analytical method used for predicting the magnetic field distribution and cogging torque characteristic in a permanent magnet synchronous motor (PMSM) is presented. The magnetic field is analyzed with the space harmonic analysis, and the cogging torque is calculated based on the air-gap field distribution and slot-opening effect considered by relative permeance. The validity of the presented analytical method is confirmed by 2-dimensional finite element analysis (FEA). Then this analytical method combines with response surface methodology (RSM) is applied to the prototype PMSM model rebuilding in order to minimize the cogging torque. Finally, an optimized PMSM model is built and the cogging torque reduction is confirmed by FEA.