• Title/Summary/Keyword: Reduction Gear Noise

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A Study on Development of Railway Reducer for Low Noise/Vibration (소음/진동을 고려한 철도 감속기 개발에 대한 연구)

  • 이형우;박노길
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.2
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    • pp.130-137
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    • 2004
  • A dynamic model of railway reducer is developed by the lumped parameter method. The model accounts for shafts, bearings flexibilities, gyroscopic effects and the force couplings among the transverse and torsion motions due to gearing. Vibration/noise analysis as well as strength of gear teeth, and bearing life are considered. Excitation forces of railway reduction are considered as the mass unbalance of the rotors, misalignment and a function of gear transmission error which comes from the modified tooth surface. A campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors, misalignment and the transmitted errors of the gearing are considered, shows that, at the operating speed, there are not the critical speed. The program which can be used to analyze and predict vibration/noise characteristics by mass unbalance, misalignment and gear transmission error of railway reduction is developed with this system model.

Dynamic Characteristics and Adaptation of Elastic Coupling with Rubber Type Circular Segments (원형 고무 세그먼트를 갖는 탄성 커플링의 동특성과 적응성)

  • Lee, D.C.;Kim, J.K.;Nam, T.K.;Yu, J.D.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.90-95
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    • 2008
  • Medium and high speed marine diesel engines have been widely used as prime mover in small car ferries and fishing vessels with reduction gear. These propulsion shafting system should be installed and matched the elastic coupling between engine and reduction gear to isolate the vibratory torque. In this paper, the elastic dynamic characteristics of coupling with rubber type circular segments is confirmed by the theoretical analysis using the FEM and the hydraulic exciting test at shop. And its adaptation is investigated in the torsional vibration test in factory shop.

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Dynamic Characteristics and Adaptation of Elastic Coupling with Rubber Type Circular Segments (원형 고무 세그먼트를 갖는 탄성커플링의 동특성과 적응성)

  • Lee, D.C.;Barro, Ronald D;Kim, J.K.;Nam, T.K.;Yu, J.D.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.4
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    • pp.346-351
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    • 2011
  • Medium and high speed marine diesel engines with reduction gear have been widely used as prime mover in small car ferries and fishing vessels. The elastic coupling should be installed and complemented the propulsion shafting system to isolate the vibratory torque between engine and reduction gear. In this paper, the dynamic characteristics of elastic coupling with rubber type circular segments is confirmed by theoretical analysis using the FEM and the hydraulic excitation test at shop. Further adaptation was investigated with the torsional vibration test at diesel engine factory shop.

Analysis of the Vibration Fatigue for the Diesel Engine and Reduction Gear Connecting Shaft in a Ship (선박용 감속기어-디젤엔진 연결축의 진동 피로파손 분석)

  • Han, HyungSuk;Lee, KyungHyun;Park, Sungho;Kim, ChungSik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.5
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    • pp.407-413
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    • 2014
  • The diesel engine and reduction gear combination is one of the common propulsion system in a naval vessel. Since the diesel engine has torsional vibration caused by reciprocating motion of the mass and gas pressure force of the cylinder, high cycle torsional fatigue can be occurred. Therefore, ROK navy restricts the maximum stress of the propulsion shaft according to MIL G 17859D. In this paper, the root cause for the failure of the diesel engine and reduction gear connecting shaft occurred in typical naval vessel is investigated based on the measured bending and torsional moment according to MIL G 17859D procedure.

Vibration Characteristics and its Countermeasure of Orifice Pipe for Reduction Gear Lubrication of Azimuth Thruster (아지무스 추진기의 감속 기어 윤활용 오리피스 파이프 진동특성과 방진대책)

  • Eam, Gitak;Barro, Ronald D.;Lee, Donchool
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.04a
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    • pp.555-558
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    • 2013
  • A type of electric propulsion employed by specialized purpose vessels or offshore is the azimuth thruster. Azimuth thruster application had been increasing recently and resulted to excellent vessel maneuverability. However, this system is very complex and some of its major component being exposed under the seawater level presents difficulty in sealing design. For Polar class icebreaker operating in extreme sea condition, this requires a high level of reliability and safety. In this study, the characteristics of lubricating orifice pipe structural vibration installed at the lower reduction gear were investigated and analyzed through beam analysis theory and comparison of experiments. Propeller excitation and the resonant modes of vibration causing excessive vibration and suitable countermeasures to prevent damage due to vibration fatigue on the pipe are presented.

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Reduction Gear Stability Estimation due to Torque Variation on the Marine Propulsion System with High-speed Four Stroke Diesel Engine (고속 4행정 디젤엔진을 갖는 선박 추진시스템에서 토크변동에 의한 감속기어 안정성 평가)

  • Kim, InSeob;Yoon, Hyunwoo;Kim, Junseong;Vuong, QuangDao;Lee, Donchool
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.12
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    • pp.815-821
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    • 2015
  • Maritime safety has been more critical recently due to the occurrence of shipboard accidents involving prime movers. As such, the propulsion shafting design and construction plays a vital role in the safe operation of the vessel other than focusing on being cost-efficient. Smaller vessels propulsion shafting system normally install high speed four-stroke diesel engine with reduction gear for propulsion efficiency. Due to higher cylinder combustion pressures, flexible couplings are employed to reduce the increased vibratory torque. In this paper, an actual vibration measurement and theoretical analysis was carried out on a propulsion shafting with V18.3L engine installed on small car-ferry and revealed higher torsional vibration. Hence, a rubber-block type flexible coupling was installed to attenuate the transmitted vibratory torque. Considering the flexible coupling application factor, reduction gear stability due to torque variation was analyzed in accordance with IACS(International Association of Classification Societies) M56 and the results are presented herein.

Vibration Characteristics Analysis of Reduction Unit for Railway Vehicles (국내 철도차량 감속기 진동특성분석)

  • Ji, Hae-Young;Kim, Jae-Chul;Lee, Dong-Hyung;Moon, Kyung-Ho;Lee, Kang-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.169-174
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    • 2012
  • Reduction unit is one of the most important components for railway vehicle because torque of motor must be transmitted to wheels of vehicle by reduction unit. However, According to advanced studies, it has been often broke down due to the damage, fatigue and wear of gear. To solve this problem, defect diagnosis methods of gear have been mainly using the vibration diagnosis technology through vibration waveform and frequency analysis. However, We should know vibration characteristics of normal state reduction unit prior to defect diagnosis. So in this paper, We had analyzed vibration characteristics of reduction unit in order to utilize monitoring system development. Comparison of targets is the vibration characteristics of normal state reduction unit about Electric Multiple Unit(EMU) and the High-speed trains(KTX, KTX II).

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Influence Rate Estimation of Gearpair on the Rattle Vibration and Counterplan Suggestion for Reduction of Gear Vibration (기어쌍의 래틀진동에 대한 영향도 평가 및 기어 진동 저감을 위한 대책 제시)

  • 안병민
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.29-36
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    • 1998
  • In recent year, as the demand about low vibration and noise vehicle is increased constantly. automobile companies try to a lot of things to achieve this demand. Gear rattle vibration become an emergency problem to be cured at idling. There are two kinds method to reduce idle gear rattle vibration One is optimization of clutch damper design parameters(stiffness, hysteresis torque, preload, length of lst stage) the other is system parameters modification(inertia, drag torque, backlash, etc) But these methods are impossible to estimate influence rate of each gearpair on the idle gear rattle vibration. In this study, 14degrees of freedom nonlinear model is developed to analyze influnce rate of each gearpair on the idle gear rattle vibration and the counterplan to reduce the gear noise is suggeted through the shift system modification.

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Idling Performances of Reduction Gear Unit for Bimodal Tram (바이모달 트램용 감속기어장치의 무부하 성능평가)

  • Kim, Y.S.;Mok, J.K.;Chang, S.K.;Hong, Y.K.;Kim, Y.K.;Kim, J.W.;Kim, T.H.
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.584-589
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    • 2008
  • A bi-modal tram has been developing to consist of articulated-two cars propelled by CNG hybrid (series type) in Korea since 2003. All wheels are driven by electrical motors independently, which can eliminate differential gears to reduce turning radius and make low floor to provide the old and the handicapped with easy access. In the bi-modal tram, therefore, reduction gear unit is key technology to make low floor and drive wheels independently. This study was aimed at performance evaluations of the reduction gear unit for the bi-modal tram. Oil leakage, oil temperature, vibration, acoustic noise in idle operations were measured for the reduction gear unit of the bimodal tram.

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An Experimental Study of Tridirectional Vibration of Helical Gears with Different Contact Ratios (물림률이 다른 헬리컬 기어들의 3방향 진동의 실험적 연구)

  • Park, Chan-Il;Jeon, Don-Hyuk
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.2 s.119
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    • pp.177-184
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    • 2007
  • The purpose of this study is to investigate experimentally the characteristics of rotational, radial, and axial vibration for helical gears with different contact ratios. For this purpose, the gear box is specially designed and manufactured. Two helical gears with different face widths and reduction ratios are investigated. The gear vibration in each direction is measured by accelerometers attached to the gear body. Rotational vibration is the highest and radial vibration is the lowest in the gear frequencies. While the increase of rotational speed increases gear vibration, it does not always increase with torque. It is not also linearly related to the contact ratio. In addition, axial vibration is not proportional to rotational vibration.