• Title/Summary/Keyword: Recycling Plant.

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A Study on the Decommissioning of Oil and Gas Platform (오일 및 가스 플랫폼의 해체에 관한 연구)

  • Jeon, Chang Su
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.6_2
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    • pp.1081-1091
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    • 2020
  • The most recent issue of offshore plants that produce oil and gas are the decommissioning engineering of aged or discontinued platforms. There are many platforms that are being dismantled in the United States, Europe, and areas in Southeast Asia. In particular, more than 400 old platforms in Southeast Asia (Indonesia, Malaysia) are preparing to dismantle. They are spread out across Southeast Asia with a water level of 50 meters and small-scale of less than 10,000 tons. However, this offshore plant decommissioning market is a very suitable market for small and medium-sized shipyards in Korea to enter with their established equipment and engineers. Platform decommissioning is conducted according to decommissioning procedures. However, there are some difficulties in market advances as no developed case studies or process models are established on how platform structures and components are to be dismantled and how the dismantled material is to be reused and recycled. Therefore, this study presented domestic and foreign regulations on the reuse and recycling of oil and gas producing offshore plant platforms, case analyses on developed decommissioning engineering, platform reuse and recycling guidelines, and platform and pipeline decommissioning processes and methods.

A Study on the Automatic Measurement of Solid Content in Recycled Water in Ready Mixed Concrete Plant (레디믹스트 콘크리트 플랜트의 회수수 농도 측정 자동화에 관한 연구)

  • Choi, Young-Cheol;Moon, Gyu-Don;Cho, Bong-Seok
    • Journal of the Korean Society of Safety
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    • v.29 no.4
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    • pp.123-131
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    • 2014
  • Whole amount of waste water, approximately 921.6 liter, for cleaning a ready mixed concrete truck should be used to produce concrete as a mixing water or cleaning water. Recycling water for concrete mixing contains solids, which cause decrease in slump, air and compressive strengths, so it may influence on poor concrete quality. Therefore, it has been maintained to use recycling water with less than 3 percent of solids. Since no evaluation system has been constructed to directly reflect on variability of recycling water from ready mixed concrete plants, it is necessary to develop "Automatic recycling solid measuring system" for quality controls in real time. In this research, sensors measuring waste water concentration in ultrasonic and inductance methods were developed, and automatic system using the sensors were established. The accuracy of measurement sensors developed for recycling water based on various conditions of concentration was proved, and application limits were evaluated. Also, concentration of recycling water using sensors developed from ready mixed concrete plant was measured, and curing method verified the accuracy of the sensors. Moreover, measurement sensors for recycling water in various locations were installed to evaluate the effects on measuring method and spots. The automatic measuring system for recycling water concentration, which is developed in the research, will contribute to improve concrete quality safety through reliable solids maintenance.

Fundamental Study on the Application of a Surface Layer using Cold Central-Plant Recycling (플랜트 생산 재활용 상온 혼합물의 도로 표층 적용성에 관한 기초연구)

  • Choi, Jun Seong
    • International Journal of Highway Engineering
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    • v.20 no.1
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    • pp.69-76
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    • 2018
  • PURPOSES : This study determined the optimal usage rate of RAP (reclaimed asphalt pavement) using cold central-plant recycling (CCPR) on a road-surface layer. In addition, a mixture-aggregate gradation design and a curing method based on the proposed rate for the surface-layer mix design were proposed. METHODS : First, current research trends were investigated by analyzing the optimum moisture content, mix design, and quality standards for surface layers in Korea and abroad. To analyze the aggregate characteristics of the RAP, its aggregate-size characteristics were analyzed through the combustion asphalt content test and the aggregate sieve analysis test. Moreover, aggregate-segregation experiments were performed to examine the possibility of RAP aggregate segregation from field compaction and vehicle traffic. After confirming the RAP quality standards, coarse aggregate and fine aggregate, aggregate-gradation design and quality tests were conducted for mixtures with 40% and 50% RAP usage. The optimum moisture content of the surface-layer mixture containing RAP was tested, as was the evapotranspiration effect on the surface-layer mixture of the optimum moisture content. RESULTS : After analyzing the RAP recycled aggregate size and extraction aggregate size, 13-8mm aggregate was found to be mostly 8mm aggregate after combustion. After using surface-chipping and mixing methods to examine the possibility of RAP aggregate segregation, it was found that the mixing method contributed very little for 3.32%, and because the surface-chipping method applied compaction energy directly as the maximum assumption the separation ratio was 15.46%. However, the composite aggregate gradation did not change. Using a 40% RAP aggregate rate on the surface-layer mixture for cold central-plant recycling satisfied the Abroad quality standard. The optimum moisture content of the surface-layer mixture was found to be 7.9% using the modified Marshall compaction test. It was found that the mixture was over 90% cured after curing at $60^{\circ}C$ for two days. CONCLUSIONS : To use the cold central-plant recycling mixture on a road-surface layer, a mixture-aggregate gradation design was proposed as the RAP recycled aggregate size without considering aggregate segregation, and the RAP optimal usage rate was 40%. In addition, the modified Marshall compaction test was used to determine the optimum moisture content as a mix-design parameter, and the curing method was adapted using the method recommended by Asphalt Recycling & Reclaiming Association (ARRA).

Optimization of Washing Process for the Recycling of Potassium in the Manufacturing of Activated Carbon (활성탄 제조공정의 칼륨 재이용을 위한 세척공정 최적화)

  • Lee, Gi-bbum;Jung, Hee-Suk;Hong, Bum-ui;Kim, Seokhwi;Choi, Suk-soon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.25 no.3
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    • pp.63-71
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    • 2017
  • In this study, washing parameters such as washing time, agitation velocity, and cycles were optimized for high surface area of the activated carbon (AC) by KOH activation. Even though AC with high surface area showed at higher washing efficiency, over 90% on washing efficiency was regulated by the intra-particle diffusion due to high tortuosity of the pore structures on AC. In addition, we can obtain $K_2CO_3$ through the evaporation from the wastewater and use it for chemical activation of AC. The AC with $K_2CO_3$ activation has specific surface area values of $2,219m^2/g$ equally that of KOH activation. Considering that $K_2CO_3$ is an effective alternative as a KOH, our results demonstrated that the process by recycling wastewater on AC production could be applicable for near-zero wastes.

Test Run of Pilot Plant for Recycling of the Leached Residue in the Processing of Waste Aluminum Dross (알루미늄 폐드로스 침출잔사 처리 파일롯트 플랜트 시운전 결과)

  • 박형규;이후인
    • Resources Recycling
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    • v.13 no.3
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    • pp.50-57
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    • 2004
  • Waste aluminum dross is a major waste in the aluminum scrap smelters and its components are mostly alumina and remained metallic aluminum. In the process to extract the remained aluminum from the waste dross by leaching with sodium hydroxide solution, residue is generated and its main component is alumina. This residue could be recycled into ceramic materials such as alumina castable refractories by going through a series of treatments such as washing, drying and roasting. In this study, a pilot plant was constructed and tested to demonstrate the developed technology. One thousand tons of waste aluminum dross could be processed, and about seven hundred tons of ceramic materials produced in the demonstration line. From the test run of the pilot plant, although it was confirmed that the developed technology could be applied to commercialization, several technical improvements were found to be necessary for reducing impurities such as Na, Fe and for reforming drying equipment.

Test Run of the Pilot Plant for Recycling of the Waste Aluminum Dross (알루미늄 페드로스 재활용 파일롯트플랜트 시운전 결과)

  • Park, Hyung-Kyu;Lee, Hoo-In;Choi, Young-Yoon
    • Resources Recycling
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    • v.14 no.4 s.66
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    • pp.41-46
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    • 2005
  • Waste aluminum dross is a major waste in the aluminum scrap smelters and its major components are alumina and metallic aluminum. In this study, waste aluminum dross was leached with sodium hydroxide solution to extract the remained aluminum into the solution, and aluminum hydroxide was recovered from the leached solution. The dross residue generated at the leaching step was recycled into alumina base ceramic materials through a series of treatments such as washing, drying and roasting. Also, a pilot plant was constructed and tested to demonstrate the developed technology. Four tons of waste aluminum dross could be processed per day. From the test run of the pilot plant, it was confirmed that the developed technology could be applied to commercialization.

Development on Integrated Pyrolysis Cogeneration System for Waste Tire Recycling Treatment (폐타이어 재활용 처리를 위한 열분해 열병합 복합공정기술개발)

  • Kim, Seong-Yeon;Ha, Man-Yeong
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.1990-1995
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    • 2008
  • The thermochemical recycling of waste tires by pyrolysis is studied to recover the value added three by-products; a pyrolytic carbon black, a pyrolytic oil, and a non-condensable gas. The exhausted energy from pyrolysis of waste tires is converted for electricity power and process steam in cogeneration system. The characteristics of the pyrolysis recovered by-products as alternative energy resource are investigated with the design of a demonstration and a commercialization plant including cogeneration system, as called integrated pyrolysis cogeneration system.

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A study on the diatomaceous earth filtration of recycling basin supernatant in the water treatment plant

  • Shin, Dae-Yewn;Park, Young-Ho;Moon, Ok-Ran;Park, Hymg-Il;Chung, Kyung-Hoon;Chin-Surk ko
    • Proceedings of the Korean Environmental Health Society Conference
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    • 2003.06a
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    • pp.94-97
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    • 2003
  • This study performed the research about the recycling basin supernatant by pre-coat filtration in the D water treatment plant at Gwangju. Choice the prompt conditions with diatomaceous earth filtration which makes contaminant reduced in the basin supernatant. Element disk of candle used in this experiment are pore size 10$\mu\textrm{m}$(R), 20$\mu\textrm{m}$(B) and 40$\mu\textrm{m}$(Y). Diatomaceous earth are cake pore size 3.5$\mu\textrm{m}$(A), 7$\mu\textrm{m}$(B) and 17$\mu\textrm{m}$(C). The filtrate concentrations were from 0.18 to 0.92$\mu\textrm{g}$/1 of Chlorophyll-a. And then, removal rate percentage were from 78.30 to 95.57(R-A). In addition SS 80%, CODMn32% COD 61%, T-N 10% and T-P 39% on the D water treatment plant. The R(40$\mu\textrm{m}$) C(17$\mu\textrm{m}$) process can be substituted of reusing the recycled water of recycling basin supernatant view of capacity and removal rate of filtrate.

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Study on liquid carbonation using the recycling water of ready-mixed concrete (레미콘회수수를 이용한 액상탄산화에 관한 연구)

  • Lim, Yun-Hui;Lee, Ju-Yeol;Choi, Chang-Sik;Hong, Bum-Ui;Park, Jin-Won;Lee, Dae-Young;Park, Byung-Hyun
    • Journal of the Korean Applied Science and Technology
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    • v.30 no.4
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    • pp.770-778
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    • 2013
  • In this study, a liquid carbonation method was applied for producing precipitate calcium carbonate by liquid-liquid reaction. We recycled the recycling water of ready-mixed concrete, one of construction waste for use source of carbonate ion. A supernatant separated from the recycling water of ready-mixed concrete, as a result of ICP analysis of a cation, $Ca^{2+}$ was contained up to 1100 ppm. We used MEA as a $CO_2$ absorbent for the liquid carbonation. A precipitate $CaCO_3$ was produced at more than MEA 20 wt%. The precipitate $CaCO_3$ as a final product was separated and dried. The result of XRD was confirmed the generation of $CaCO_3$ to calcite structure.