• Title/Summary/Keyword: Rebar Work

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Quality Inspection Scheme for Rebar Work Using 3D Scanning Technology (3D 스캐닝을 활용한 철근공사 품질점검 방안)

  • Kim, Ju-Yong;Park, Ji-Yeong;Lee, Don-Soo;Lee, Young-Do;Kim, Gwang-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.214-215
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    • 2020
  • The 3D scanning technology is being introduced for quality inspection of building construction. Therefore, this study tried to confirm whether it is possible to check the quality of rebar by using 3D scanning. After rebar placed on the formwork slab was scanned with a 3D scanner, the rebar spacing was confirmed by overlapping with the CAD drawing. As a result, the 3D scanner was able to check the quality of rebar work on one floor at a time. Therefore, 3D scanning could be used for quality inspection of rebar works such as columns, beam and girders, walls, and slabs in the future.

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Development of a Mobile Game for Smart Education of Rebar Work (철근공사 스마트 학습을 위한 모바일 게임 개발)

  • Park, U-Yeol
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.2
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    • pp.219-228
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    • 2022
  • In this study, to improve educational motivation and learning outcomes, a mobile app using game elements was developed, and the effect of its application in rebar work education was analyzed. Using the 4F(Figure out-Focus-Fun design-Finalize) process, which is a game development model, a mobile learning app for rebar work was developed that considers the characteristics of college students familiar with smartphone use, and the app was developed in a manner that utilizes game mechanics such as learning missions and points to stimulate a learner's interest and improve educational motivation. The results show that the proposed app for rebar work is positively evaluated in terms of interface style, perceived usefulness, perceived ease of use, perceived enjoyment, attitude toward using, and intention to use. Therefore, it can be concluded that using the learning game app for rebar work in classes can contribute to improving a learner's performance in various aspects.

Measuring Rebar Position Error and Marking Work for Automated Layout Robot Using LiDAR Sensor (마킹 로봇의 자동화를 위한 LiDAR 센서 기반 철근배근 오차 측정 및 먹매김 수행 프로세스 연구)

  • Kim, Taehoon;Lim, Hyunsu;Cho, Kyuman
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.2
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    • pp.209-220
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    • 2023
  • Ensuring accuracy within tolerance is crucial for a marking robot; however, rebar displacement frequently occurs during the structural work process, necessitating corrections to layout lines or rebar locations. To guarantee precision and automation, the marking robot must be capable of measuring rebar error and determining appropriate adjustments for marking lines and rebar placement. Consequently, this study proposes a method for measuring rebar location error using a LiDAR sensor and implementing a layout assessment process based on the measurement results. The rebar recognition experiment using the LiDAR sensor yielded an average error of 5mm, demonstrating a reliable level of accuracy for wall rebars. Additionally, this research proposed a process that enables the robot to evaluate rebar and marking corrections based on the error range. The findings of this study can contribute to the automated operation of marking robots while accounting for construction errors, potentially leading to improvements in structural quality.

Rebar Fabrication Process in Both Field Processing and Factory Processing for Adopting Lean Construction

  • Yun, Seok-Heon;Kim, Sang-Chul
    • Architectural research
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    • v.15 no.3
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    • pp.167-174
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    • 2013
  • Due to increasing competition of construction companies, it is required to optimize the management of construction projects and "lean" concepts are rapidly spreaded in construction industry. Steel work accounts for a large proportion in construction work, and a variety of attempts to efficiently perform steel work has currently made. And since rebar (Engineer-to-Order) can be engineered through design once order is placed, it gives the great impact on construction, thus, entire management is required. The purpose of this study is to present the method to increase the efficiency of field processing method of steel work in terms of lean construction. Once we examine process of steel work and identify the flow, we would like to analyze which processes should be improved through value analysis approach and present the improvement plans. Also, this study examines cases of field processing and factory processing, and it identifies the waste factors in the procurement process. Finally, this study would like to present the result of analysis from the perspectives of value. The rebar delivery process is divided into several steps and the duration of every step is surveyed. Using duration data, VAT (Value added time) can be calculated for analyzing the efficiency of the process.

Field Applicability of Augmented Reality Technology by Marker Mapping for Construction Project (Focused on Measurement Process of Rebar Work) (마커방식 증강현실기법의 건설현장 적용성 연구 (철근배근 검측업무 사례적용))

  • Kim, SunYoung;Kim, HyeonSeung;Moon, HyounSeok;Kang, LeenSeok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.6
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    • pp.2509-2518
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    • 2013
  • Augmented reality (AR) technology visualizes a real type object that cannot simulate in virtual reality technology by overlapping a virtual object and real object in a computer system. This study suggests a methodology and prototype system for applying AR system to rebar distribution work in a civil engineering project. Rebar work in civil engineering project is a representative activity that is progressed by empirical approach of skilled labor rather than formalized manual. AR technology improves the constructability of rebar work because AR tool can identify missing rebars and different rebars comparing with the drawings. AR system developed in this study can enhance the understanding of rebar work using 3D modeling with real image of construction site and save construction cost by reducing reconstruction work.

BIM-Based Simulator for Rebar Placement

  • Park, U-Yeol
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.1
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    • pp.98-107
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    • 2012
  • Reinforcing bars (rebar) comprise an integral part of a concrete structure, and play a major role in the safety and durability of the building. However, the actual placement or installation of rebar is not planned and controlled by the detailer. Recently, 4D simulations, using 3D model and scheduling software, have been used to improve the efficiency of the construction phrase. However, 4D simulators have not been introduced at the detailed level of work, such as rebar placement. Therefore, this paper suggests a BIM-based simulator for rebar placement to determine the sequence with which rebar is placed into the form. The system using Autodesk Revit API automatically generates rebar placement plans for a building structure, and labels the placement sequence of each individual bar or set of bars with ascending numbers. The placement sequence is then visualized using Autodesk Revit Structure 2012. This paper provides a short description of a field assessment and limits.

A Study on Prototype of Just In Time Production Management System (적시생산 관리시스템에 관한 연구 - 철근공사를 중심으로 -)

  • Lee, Kyoo-Hyun;Choi, In-Sung
    • Journal of the Korea Institute of Building Construction
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    • v.5 no.4 s.18
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    • pp.153-164
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    • 2005
  • This study aims at establishing JIT production management system to enable manage the resources input into from procurement through construction based on correct identification of the process, an analysis on the amount of input materials and information sharing. This study has focused on the process control and working process of rebar work in domestic apartment house construction where the overall scope of Process from the planning phase to the construction phase has been analyzed in this study. Also construction phase was selected for the application of a sample case. A basic model for JIT production was generated with these processes. Furthermore A questionnaire and the on-site survey with process, checklist and control data were prepared and performed for the application of JIT production management model into rebar work. The governing scopes of JIT production management system include process management, material management, yard loading and moving management and inventory control, and the operation of each control item

A Framework for Automated Formwork Quality Inspection using Laser Scanning and Augmented Reality

  • Chi, Hung-lin;Kim, Min-Koo;Thedja, Julian
    • International conference on construction engineering and project management
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    • 2020.12a
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    • pp.13-22
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    • 2020
  • Reinforcement steel fixing is a skilled and manually intensive construction trade. Current practice for the quality assessment of reinforcement steel fixing is normally performed by fabricators and has high potential in having errors due to the tedious nature of the work. In order to overcome the current inspection limitation, this study presents an approach that provides visual assistance and inspection enhancement for inspectors to assess the dimensional layout of reinforcement steel fixing. To this end, this study aims to establish an end-to-end framework for rebar layout quality inspection using laser scanning and Augmented Reality (AR). The proposed framework is composed of three parts: (1) the laser-scanned rebar data processing; (2) the rebar inspection procedure integrating with AR; and (3) the checking and fixing the rebar layout through AR visualization. In order to investigate the feasibility of the proposed framework, a case study assessing the rebar layout of a lab-scaled formwork containing two rebar layers is conducted. The results of the case studies demonstrate that the proposed approach using laser scanning and AR has the potential to produce an intuitive and accurate quality assessment for the rebar layout.

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An algorithm of marking line correction for robot-based layout automation of building structures

  • Lim, Hyunsu;Kim, Taehoon;Cho, Kyuman;Kim, Taehoon;Kim, Chang-Won
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.312-318
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    • 2022
  • Robot-based layout automation has been recently promoted for the purpose of improving productivity and quality. Marking robots have various functional demands to secure marking precision and environmental adaptability. In particular, in order to automate marking work of building structure, correction of the marking line through position recognition of rebars placed is required. Because the rebars must maintain a constant cover thickness from the formwork surface, if the rebars are out of planned position, the rebar or marking line need to be corrected to secure the cover thickness. Thus, the marking robot for structural work needs to have the function for determining the position correction of the rebar or the marking line. In order to judge the correction of marking line, it is required to measure the distance between the planned marking line and the rebar placed. Therefore, this study proposes an algorithm that can measure the distance between the planned line and the rebar, and correct marking line for the automatic operation of the marking robot. The results of this study will be utilized as a core function for unmanned operation of the marking robot and contribute to securing precise marking by reflecting construction errors.

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Mitigation of Steel Rebar Corrosion Embedded in Mortar using Ammonium Phosphate Monobasic as Hreen Inhibitor (제 1 인산 암모늄 사용량에 따른 시멘트 모르타르의 철근방청성능 평가에 관한 실험적 연구)

  • Tran, Duc Thanh;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.112-113
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    • 2021
  • Phosphate based inhibitor is playing a decisive role in inhibiting the corrosion of steel rebar in chloride condition. We have used different amount of ammonium phosphate monobasic (APMB) as corrosion inhibitor in mortar with different amount of chloride ions. The compressive strength, flexural strength, open circuit potential (OCP), electrochemical impedance spectroscopy (EIS), potentiodynamic polarization resistance (PPR), scanning electron microscopy (SEM) and Raman spectroscopy were performed to access the effect of inhibitor on corrosion resistance. As the amount of inhibitor is increased, the compressive strength increased. The electrochemical results show that as the amount of inhibitor and chloride ions are increased, the total impedance and corrosion resistance of steel rebar increased attributed to the formation of the stable oxide films onto the steel rebar surface. It is suggested that APMB can work in high concentration of chloride ions present in concrete where phosphate ion helps in formation of stable and protective phosphate based oxide film.

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