• 제목/요약/키워드: Realistic material modeling

검색결과 38건 처리시간 0.024초

Analytic adherend deformation correction in the new ISO 11003-2 standard: Should it really be applied?

  • Ochsner, A.;Gegner, J.;Gracio, J.
    • 접착 및 계면
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    • 제5권2호
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    • pp.14-26
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    • 2004
  • For reliable determination of mechanical characteristics of adhesively bonded joints used e.g. as input data for computer-aided design of complex components, the thick-adherend tensile-shear test according to ISO 11003-2 is the most important material testing method. Although the total displacement of the joint is measured across the polymer layer directly in the overlap zone in order to minimize the influence of the stepped adherends, the substrate deformation must be taken into account within the framework of the evaluation of the shear modulus and the maximum shear strain, at least when high-strength adhesives are applied. In the standard ISO 11003-2 version of 1993, it was prescribed to perform the substrate deformation correction by means of testing a one-piece reference specimen. The authors, however, pointed to the excessive demands on the measuring accuracy of the extensometers connected with this technique in industrial practice and alternatively proposed a numerical deformation analysis of a dummy specimen. This idea of a mathematical correction was included in the revised ISO 11003-2 version of 2001 but in the simplified form of an analytical method based on Hooke's law of elasticity for small strains. In the present work, it is shown that both calculation techniques yield considerably discordant results. As experimental assessment would require high-precision distance determination (e.g. laser extensometer), finite element analyses of the deformation behavior of the bonded joint are performed in order to estimate the accuracy of the obtained substrate deformation corrections. These simulations reveal that the numerical correction technique based on the finite element deformation modeling of the reference specimen leads to considerably more realistic results.

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Multi-Scale finite element investigations into the flexural behavior of lightweight concrete beams partially reinforced with steel fiber

  • Esmaeili, Jamshid;Ghaffarinia, Mahdi
    • Computers and Concrete
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    • 제29권 6호
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    • pp.393-405
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    • 2022
  • Lightweight concrete is a superior material due to its light weight and high strength. There however remain significant lacunae in engineering knowledge with regards to shear failure of lightweight fiber reinforced concrete beams. The main aim of the present study is to investigate the optimum usage of steel fibers in lightweight fiber reinforced concrete (LWFRC). Multi-scale finite element model calibrated with experimental results is developed to study the effect of steel fibers on the mechanical properties of LWFRC beams. To decrease the amount of steel fibers, it is preferred to reinforce only the middle section of the LWFRC beams, where the flexural stresses are higher. For numerical simulation, a multi-scale finite element model was developed. The cement matrix was modeled as homogeneous and uniform material and both steel fibers and lightweight coarse aggregates were randomly distributed within the matrix. Considering more realistic assumptions, the bonding between fibers and cement matrix was considered with the Cohesive Zone Model (CZM) and its parameters were determined using the model update method. Furthermore, conformity of Load-Crack Mouth Opening Displacement (CMOD) curves obtained from numerical modeling and experimental test results of notched beams under center-point loading tests were investigated. Validating the finite element model results with experimental tests, the effects of fibers' volume fraction, and the length of the reinforced middle section, on flexural and residual strengths of LWFRC, were studied. Results indicate that using steel fibers in a specified length of the concrete beam with high flexural stresses, and considerable savings can be achieved in using steel fibers. Reducing the length of the reinforced middle section from 50 to 30 cm in specimens containing 10 kg/m3 of steel fibers, resulting in a considerable decrease of the used steel fibers by four times, whereas only a 7% reduction in bearing capacity was observed. Therefore, determining an appropriate length of the reinforced middle section is an essential parameter in reducing fibers, usage leading to more affordable construction costs.

물리 기반 유한 단층 미끌림 역산을 위한 CPInterface (COMSOL-PyLith Interface) 개발 (Development of a CPInterface (COMSOL-PyLith Interface) for Finite Source Inversion using the Physics-based Green's Function Matrix)

  • 김민수;소병달
    • 지구물리와물리탐사
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    • 제26권4호
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    • pp.268-274
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    • 2023
  • 유한 단층 미끌림 역산에는 지진 변위 측지 자료와 그린 함수 행렬(Green's function matrix)을 주로 사용한다. 그린 함수 행렬은 일반적으로 오카다 모형(Okada, 1985)을 기반으로 한다. 그러나 최근 물리 기반 지진 모델링을 활용하여 그린 함수 행렬을 제작하고 유한 단층 미끌림 역산을 수행하는 연구가 활발하다. 물리 기반 지진 모델링은 다양한 물성(탄성, 점탄성, 탄소성 등)을 고려하여 현실적인 환경에서 지진을 모사할 수 있다는 장점이 있다. 물리 기반 유한요소 소프트웨어 PyLith는 단층을 구성하는 절점을 두 개로 나누어 지진을 모사할 수 있으므로 지진 모사 모델링에 적합하다. 하지만 PyLith는 격자망 생성 기능을 자체 제공하지 않아, 모형 내부에 수십~수백 개의 소단층과 관측점을 설정해야 하는 유한 단층 미끌림 역산 수행에는 어려움이 있다. 본 연구에서는 소단층과 관측점을 포함한 수치 모형을 제작하고, 지진 모사 모델링을 수행하여 그린 함수 행렬을 제작하는 일련의 과정을 연계하여 유한 단층 미끌림 역산의 편리성을 높이기 위해 CPInterface (COMSOL-PyLith Interface)를 개발하였다. CPInterface는 COMSOL의 격자 생성 능력과 PyLith의 지진 모사 능력을 결합하여 그린 함수 행렬을 자동으로 생성할 수 있다. CPInterface는 간단한 변수들로 모형 및 단층 정보를 조절할 수 있고, 지하 탄성 이상체와 GPS 관측점을 자유롭게 배치할 수 있다. 또한, 그린 함수 행렬을 생성하는 복잡한 과정을 간소화하여 더욱 편리하게 유한 단층 미끌림 역산을 할 수 있게 한다.

GPU Based Feature Profile Simulation for Deep Contact Hole Etching in Fluorocarbon Plasma

  • Im, Yeon-Ho;Chang, Won-Seok;Choi, Kwang-Sung;Yu, Dong-Hun;Cho, Deog-Gyun;Yook, Yeong-Geun;Chun, Poo-Reum;Lee, Se-A;Kim, Jin-Tae;Kwon, Deuk-Chul;Yoon, Jung-Sik;Kim3, Dae-Woong;You, Shin-Jae
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2012년도 제43회 하계 정기 학술대회 초록집
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    • pp.80-81
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    • 2012
  • Recently, one of the critical issues in the etching processes of the nanoscale devices is to achieve ultra-high aspect ratio contact (UHARC) profile without anomalous behaviors such as sidewall bowing, and twisting profile. To achieve this goal, the fluorocarbon plasmas with major advantage of the sidewall passivation have been used commonly with numerous additives to obtain the ideal etch profiles. However, they still suffer from formidable challenges such as tight limits of sidewall bowing and controlling the randomly distorted features in nanoscale etching profile. Furthermore, the absence of the available plasma simulation tools has made it difficult to develop revolutionary technologies to overcome these process limitations, including novel plasma chemistries, and plasma sources. As an effort to address these issues, we performed a fluorocarbon surface kinetic modeling based on the experimental plasma diagnostic data for silicon dioxide etching process under inductively coupled C4F6/Ar/O2 plasmas. For this work, the SiO2 etch rates were investigated with bulk plasma diagnostics tools such as Langmuir probe, cutoff probe and Quadruple Mass Spectrometer (QMS). The surface chemistries of the etched samples were measured by X-ray Photoelectron Spectrometer. To measure plasma parameters, the self-cleaned RF Langmuir probe was used for polymer deposition environment on the probe tip and double-checked by the cutoff probe which was known to be a precise plasma diagnostic tool for the electron density measurement. In addition, neutral and ion fluxes from bulk plasma were monitored with appearance methods using QMS signal. Based on these experimental data, we proposed a phenomenological, and realistic two-layer surface reaction model of SiO2 etch process under the overlying polymer passivation layer, considering material balance of deposition and etching through steady-state fluorocarbon layer. The predicted surface reaction modeling results showed good agreement with the experimental data. With the above studies of plasma surface reaction, we have developed a 3D topography simulator using the multi-layer level set algorithm and new memory saving technique, which is suitable in 3D UHARC etch simulation. Ballistic transports of neutral and ion species inside feature profile was considered by deterministic and Monte Carlo methods, respectively. In case of ultra-high aspect ratio contact hole etching, it is already well-known that the huge computational burden is required for realistic consideration of these ballistic transports. To address this issue, the related computational codes were efficiently parallelized for GPU (Graphic Processing Unit) computing, so that the total computation time could be improved more than few hundred times compared to the serial version. Finally, the 3D topography simulator was integrated with ballistic transport module and etch reaction model. Realistic etch-profile simulations with consideration of the sidewall polymer passivation layer were demonstrated.

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FinFET 게이트 저항 압축 모델 개발 및 최적화 (FinFET Gate Resistance Modeling and Optimization)

  • 이순철;권기원;김소영
    • 전자공학회논문지
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    • 제51권8호
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    • pp.30-37
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    • 2014
  • 본 논문에서는 실제 공정을 반영한 FinFET의 게이트 저항 압축모델을 개발하였다. 삼차원 소자 시뮬레이터 Sentaurus를 사용하여, Y-parameter 해석 방법을 적용하여 게이트 저항을 추출하여 제안하는 모델을 검증하였다. FinFET 게이트의 전기장이 수평 수직 방향으로 형성됨을 고려하여 모델링함으로써, FinFET 게이트 저항의 비선형성을 반영하였다. 현재 제작되고 있는 FinFET에서 게이트가 두 물질(Tungsten, TiN)로 적층된 구조일 수 있음을 고려하여, 비저항이 서로 다른 물질을 적층 시킨 구조에 대한 압축 모델을 개발하였다. 제안하는 모델을 사용하여, 게이트의 기하학적 구조 변수 변화에 따른 게이트 저항이 최소가 되는 fin의 수를 제안하였다. BSIM-CMG에 제안하는 모델을 구현한 후, ring-oscillator를 설계하고, 게이트 저항이 고려되지 않았을 때와 고려되었을 때의 각단의 신호지연을 회로 시뮬레이터를 통해 비교하였다.

Bond behavior between steel and Glass Fiber Reinforced Polymer (GFRP) bars and ultra high performance concrete reinforced by Multi-Walled Carbon Nanotube (MWCNT)

  • Ahangarnazhad, Bita Hosseinian;Pourbaba, Masoud;Afkar, Amir
    • Steel and Composite Structures
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    • 제35권4호
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    • pp.463-474
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    • 2020
  • In this paper, the influence of adding multi-walled carbon nanotube (MWCNT) on the pull behavior of steel and GFRP bars in ultra-high-performance concrete (UHPC) was examined experimentally and numerically. For numerical analysis, 3D nonlinear finite element modeling (FEM) with the help of ABAQUS software was used. Mechanical properties of the specimens, including Young's modulus, tensile strength and compressive strength, were extracted from the experimental results of the tests performed on standard cube specimens and for different values of weight percent of MWCNTs. In order to consider more realistic assumptions, the bond between concrete and bar was simulated using adhesive surfaces and Cohesive Zone Model (CZM), whose parameters were obtained by calibrating the results of the finite element model with the experimental results of pullout tests. The accuracy of the results of the finite element model was proved with conducting the pullout experimental test which showed high accuracy of the proposed model. Then, the effect of different parameters such as the material of bar, the diameter of the bar, as well as the weight percent of MWCNT on the bond behavior of bar and UHPC were studied. The results suggest that modifying UHPC with MWCNT improves bond strength between concrete and bar. In MWCNT per 0.01 and 0.3 wt% of MWCNT, the maximum pullout strength of steel bar with a diameter of 16 mm increased by 52.5% and 58.7% compared to the control specimen (UHPC without nanoparticle). Also, this increase in GFRP bars with a diameter of 16 mm was 34.3% and 45%.

A case study of protecting bridges against overheight vehicles

  • Aly, Aly Mousaad;Hoffmann, Marc A.
    • Steel and Composite Structures
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    • 제43권2호
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    • pp.165-183
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    • 2022
  • Most transportation departments have recognized and developed procedures to address the ever-increasing weights of trucks traveling on bridges in a service today. Transportation agencies also recognize the issues with overheight vehicles' collisions with bridges, but few stakeholders have definitive countermeasures. Bridges are becoming more vulnerable to collisions from overheight vehicles. The exact response under lateral impact force is difficult to predict. In this paper, nonlinear impact analysis shows that the degree of deformation recorded through the modeling of the unprotected vehicle-girder model provides realistic results compared to the observation from the US-61 bridge overheight vehicle impact. The predicted displacements are 0.229 m, 0.161 m, and 0.271 m in the girder bottom flange (lateral), bottom flange (vertical), and web (lateral) deformations, respectively, due to a truck traveling at 112.65 km/h. With such large deformations, the integrity of an impacted bridge becomes jeopardized, which in most cases requires closing the bridge for safety reasons and a need for rehabilitation. We proposed different sacrificial cushion systems to dissipate the energy of an overheight vehicle impact. The goal was to design and tune a suitable energy absorbing system that can protect the bridge and possibly reduce stresses in the overheight vehicle, minimizing the consequences of an impact. A material representing a Sorbothane high impact rubber was chosen and modeled in ANSYS. Out of three sacrificial schemes, a sandwich system is the best in protecting both the bridge and the overheight vehicle. The mitigation system reduced the lateral deflection in the bottom flange by 89%. The system decreased the stresses in the bridge girder and the top portion of the vehicle by 82% and 25%, respectively. The results reveal the capability of the proposed sacrificial system as an effective mitigation system.

유리섬유 강화 플라스틱의 역학적 거동 구현을 위한 Digimat와의 연성해석 연구 (Coupled Analysis with Digimat for Realizing the Mechanical Behavior of Glass Fiber Reinforced Plastics)

  • 김영만;김용환
    • 한국전산구조공학회논문집
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    • 제32권6호
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    • pp.349-357
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    • 2019
  • 유한요소법(finite element method)은 다양한 분야에서 재료의 역학적 거동을 더욱더 현실적으로 해석하고 예측하는 방법으로 다양한 분야의 제품 개발에 적용되고 있다. 하지만 섬유배향과 변형률 속도가 역학적 특성에 영향을 미치는 유리섬유 강화 플라스틱 복합재료에 관한 수치해석을 이용한 접근 방법은 현재까지 다소 어려움이 있다. 본 연구의 목적은 고분자, 고무, 금속 등과 같은 다양한 복합재료를 위한 선형, 비선형 다중스케일 재료 모델링 프로그램인 Digimat의 수치해석 재료 모델을 활용하여 유리섬유 강화 플라스틱 복합재료의 역학적 특성을 정의하고 검증하는 것에 있다. 또한 이를 통해 좀더 현실적으로 고분자 복합재료의 거동을 예측하고자 한다. 이를 위해 다양한 고분자 중 30wt%의 단섬유 질량 비율을 갖는 폴리부틸렌 텔레프탈레이트(polybutylene terephthalate, PBT)의 섬유배향과 변형률 속도에 따른 인장 특성을 참고문헌을 통해 조사하였다. 또한 Moldflow 프로그램을 사용한 사출해석을 통해 유리섬유 배향 정보를 계산하였으며 이를 매핑(mapping) 과정을 통해 유한요소 인장 시편 모델에 전달하였다. 대표적인 유한요소 상용 프로그램 중 하나인 LS-DYNA는 유리섬유 배향과 변형률 속도에 따른 복합재료의 인장 특성을 연구하기 위해 Digimat과의 연성해석(coupled analysis)에 활용되었다. 그리고 유리섬유 강화 플라스틱 복합재료를 해석하기 위한 LS-DYNA의 다양한 비등방성(anisotropic) 재료 모델들의 장단점을 서로 비교하고 평가하였다.