• Title/Summary/Keyword: Real-time quality monitoring

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실시간 공정 모니터링을 통한 제품 품질 예측 모델 개발 (A Product Quality Prediction Model Using Real-Time Process Monitoring in Manufacturing Supply Chain)

  • 오영광;박해승;유아름;김남훈;김영학;김동철;최진욱;윤성호;양희종
    • 대한산업공학회지
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    • 제39권4호
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    • pp.271-277
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    • 2013
  • In spite of the emphasis on quality control in auto-industry, most of subcontract enterprises still lack a systematic in-process quality monitoring system for predicting the product/part quality for their customers. While their manufacturing processes have been getting automated and computer-controlled ever, there still exist many uncertain parameters and the process controls still rely on empirical works by a few skilled operators and quality experts. In this paper, a real-time product quality monitoring system for auto-manufacturing industry is presented to provide the systematic method of predicting product qualities from real-time production data. The proposed framework consists of a product quality ontology model for complex manufacturing supply chain environments, and a real-time quality prediction tool using support vector machine algorithm that enables the quality monitoring system to classify the product quality patterns from the in-process production data. A door trim production example is illustrated to verify the proposed quality prediction model.

은닉 마르코프 모델을 이용한 저항 점용접 품질 추정에 관한 연구 (A Study on the Quality Estimation of Resistance Spot Welding Using Hidden Markov Model)

  • 김경일;최재성
    • Journal of Welding and Joining
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    • 제20권6호
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    • pp.45-45
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    • 2002
  • This study is a middle report on the development of intelligent spot welding monitoring technology applicable to the production line. An intelligent algorithm has been developed to predict the quality of welding in real time. We examined whether it is effective or not through the In-Line and the Off-Line tests. The purpose of the present study is to provide a reliable solution which can prevent welding defects in production site. In this study, the process variables, which were monitored in the primary circuit of the welding, are used to estimate the weld quality by Hidden Markov Model(HMM). The primary dynamic resistance patterns are recognized and the quality is estimated in probability method during the welding. We expect that the algorithm proposed in the present study is feasible to the applied in the production sites for the purpose of in-process real time quality monitoring of spot welding.

은닉 마르코프 모델을 이용한 저항 점용접 품질 추정에 관한 연구 (A Study on the Quality Estimation of Resistance Spot Welding Using Hidden Markov Model)

  • 김경일;최재성
    • Journal of Welding and Joining
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    • 제20권6호
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    • pp.769-775
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    • 2002
  • This study is a middle report on the development of intelligent spot welding monitoring technology applicable to the production line. An intelligent algorithm has been developed to predict the quality of welding in real time. We examined whether it is effective or not through the In-Line and the Off-Line tests. The purpose of the present study is to provide a reliable solution which can prevent welding defects in production site. In this study, the process variables, which were monitored in the primary circuit of the welding, are used to estimate the weld quality by Hidden Markov Model(HMM). The primary dynamic resistance patterns are recognized and the quality is estimated in probability method during the welding. We expect that the algorithm proposed in the present study is feasible to the applied in the production sites for the purpose of in-process real time quality monitoring of spot welding.

Design of Real-Time Monitoring System for Recycling Agricultural Resourcing Based on USN

  • Ji, Geun-Seok;Min, Byoung-Won;Oh, Yong-Sun;Mishima, Nobuo
    • International Journal of Contents
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    • 제9권4호
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    • pp.22-29
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    • 2013
  • In this paper, we propose a integrated real-time monitoring system for recycling agriculture resourcing based on USN. We design and implement the monitoring system so that we can integrate the quality control of farmyard and liquid manures, barn environment monitoring, and positioning information control into a total management system performing recycling of excrement and manure. Selection of sensors and sensor-node construction and requirements, structure of wire/wireless communication networks, and design of monitoring program are also presented. As a result of operating our system, we can get over various drawbacks of conventional separated system and promote the proper circulation of excrement up to the farmyard. We confirm that these advanced effects arise from the effective management of the total system integrating quality control of farmyard/liquid manure, barn/farmhouse information, and vehicle moving monitoring information etc. Moreover, this monitoring system is able to exchange real-time information throughout communication networks so that we can construct a convenient information environment for agricultural community by converging IT technology with farm and stockbreeding industries. Finally we present some results of processing using our monitoring system. Sensing data and their graphs are processed in real-time, positioning information on the v-world map offers various moving paths of vehicles, and statistical analysis shows all the procedure from excrement occurrence to recycling and resourcing.

실시간 수질 모니터링을 위한 스마트 디바이스의 개발 (Development of the Smart Device for Real Time Water Quality Monitoring)

  • 류대현;최태완
    • 한국전자통신학회논문지
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    • 제14권4호
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    • pp.723-728
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    • 2019
  • 우리가 일상적으로 마시는 수돗물의 경우 수질의 오염에 대한 시민들의 불신은 매우 높은 편이다. 또한 수돗물의 수질오염사고는 예측이 어렵고 그 위험이 커서 실시간 모니터링과 관리가 필요하다. 따라서 사물인터넷을 이용한 실시간 수질 모니터링의 도입이 필요한 분야라 할 수 있다. 잔류염소는 다른 소독제보다 잔류성 및 경제성이 우수하고 잔류효과 확인이 쉬워 상수도에서 주로 소독 지표로 활용되는데 수돗물의 안전성을 확보하는 차원에서 사물인터넷기술을 이용하여 실시간으로 감시가 가능하다. 본 연구에서는 전류법 센서를 이용하여 실시간 수질 모니터링을 위한 스마트 디바이스를 개발하고 그 성능을 분석하였다.

음향방출법(AE)에 의한 기계요소재의 마찰용접 품질 실시간 평가 (REAL-TIME QUALITY EVALUATION OF FRICTION WELDING OF MACHINE COMPONENTS BY ACOUSTIC EMISSION)

  • SAE-KYOO OH
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1995년도 특별강연 및 추계학술발표 개요집
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    • pp.3-20
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    • 1995
  • Development of Real-Time Quality Evaluation of Friction Welding by Acousitc Emission : Report 1 ABSTRACT : According as the friction welding has been increasingly applied in manufacturing various machine components because of its significant economic and technical advantages, one of the important concerns is the reliable quality monitoring method for a good weld quality with both joint strength and toughness in the process of its production. However no reliable nondestructive test method is available at present to determine the weld quality particularly in process of production. So this paper presents an experimental examination and quantitative analysis for the real-time evaluation of friction weld quality by acoustic emission, as a new approach which attempts finally to develop an on-line quality monitoring system design for friction welds using AE techniques. As one of the important results, it was confirmed, through this study, that AE techniques can be reliably applied to evaluating the friction weld qualify with 100% joint strength, as the cumulative AE counts occurring during welding period were quantitatively correlated with reliability at 95% confidence level to the joint strength of welds. Real-Time Evaluation of Automatic Production Quality Control for Friction Welding Machine : Report 2 Abstract : Both in-process quality control and high reliability of the weld is one of the major concerns in applying friction welding to the economical and qualified mass-production. No reliable nondestructive monitoring method is available at present to determine the real-time evaluation of automatic production quality control for friction welding machine. This paper, so that, presents the experimental examinations and statistical quantitative analysis of the correlation between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation period of the welding and the tensile strength of the welded joints as well as the various welding variables, as a new approach which attempts finally to develop an on-line (or real-time) quality monitoring system and a program for the process of real-time friction welding quality evaluation by initial AE cumulative counts. As one of the important results, it was well confirmed that the initial AE cumulative counts were quantitatively and cubically correlated with reliability of 95% confidence level to the joint strength of the welds, bar-to-bar (SCM4 to SUM31, SCM4 to SUM24L) and that an AE technique using initial AE counts can be reliably applied to real-time strength evaluation of the welded joints, and that such a program of the system was well developed resulting in practical possibility of real-time quality control more than 100% joint efficiency showing good weld with no micro-structural defects.

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Development of a Real-Time Water Quality Monitoring System using Coastal Passenger Ships and PCS Telemetry

  • Jin, Jae-Youll;Park, Jin-Soon;Lee, Jong-Kuk;Park, Kwang-Soon;Lee, Dong-Young;Yum, Ki-Dai
    • Ocean and Polar Research
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    • 제21권2호
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    • pp.117-126
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    • 1999
  • To meet increasing needs for environmentally sustainable management of coastal area, there has been compelling pressure to establish a cost-effective and long-term coastal water quality (CWQ) monitoring system. A remote CWQ monitoring system, STAMP, has been developed and is in operation along the route between Kyema harbor and Anma Island in the southwestern coastal area of Korea. STAMP uses a PCS phone as a telemetry unit to transmit acquired data for monitoring general water quality parameters, and a routinely operating coastal passenger ship or car ferry. STAMP has various merits of low-cost operations; long-term monitoring with secure instrumentation; and stable real-time telemetry of acquired data with-out the loss and noise. It is expected that the system will serve as a very useful tool in the CWQ managing programs of Korea taking the advantage of many coastal passenger ships in various routes including the ships departing from the coastal industrial cities. The acquired data compiled on suspended surface sediment concentrations (SSSC) will be also valuably helpful in understanding the sediment budget across the routes of the vessel.

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In-service Real-time and Continuous Objective Video Quality Assessment for DTV Broadcasting

  • Han, Chan-Ho
    • 한국멀티미디어학회논문지
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    • 제16권1호
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    • pp.50-55
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    • 2013
  • This article presents a simple and reasonable in-service, real-time, and continuous single-ended objective video quality assessment model for DTV broadcasting using a multiburst signal at the bottom of the transient effect area, similar to Vertical Interval Test Signals. The issue of in-service video-quality monitoring in DTV broadcasting is addressed, and an effective method of quality monitoring is presented. The proposed method is also implemented and tested in a range of situations using a simulated HDTV broadcasting network.

수질자동모니터링시스템의 설치 현황과 전망 (A Real Time Monitoring for Water Quality of River)

  • 류재근
    • 한국물환경학회지
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    • 제20권1호
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    • pp.1-11
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    • 2004
  • Water quality is monitored at 1,837 points which are streams and sources for water supply in Karea. The monitoring carry out the measurement of 16 parameters of pH, BOD, SS, DO and so on with once a month, and of other parameters such like heavy metal with once a quarter. But most of the monitoring is carried out uncontinuously, so it is very difficult to understand exactly the changes of water quality compared with continuous monitoring. Therefore, real time monitoring system was equipped with basic parameters such as pH, temperature, DO, turbidity and electric conductivity at 25 major sources of water supply after installation of Noryangjin and Dukdo in 1974. But the systems have some problems which cannot be considered the sampling sites to represent for water quality of stream of lake, and can be caused a change of water quality by long distance from analyzer to intake pipe. Therefore, it has carefully to evaluate selection of sample sites for real time monitoring system. Also, problems on the area has been to identify which parameters are best suited to monitoring stream of lake water and the differences, of analyzing results compared with manual analyzing. This paper presents some approaches to handle such problems, namely selection of sampling site and measurable parameters, to connect with bio-monitoring system solving a Limitation of measurable parameters, The bio-monitoring system of an early alarm that is desirable to perceive a toxic material inflow into stream can be applied to continuos water quality monitoring system effectively. Also, this paper presents to build a on line system transmitting immediately from a mobile analyzer house or container to main monitoring center the results of analyzer by a telemeter.

AE에 의한 소형 밸브스풀 마찰용접 품질의 실시간 평가 (Real-Time Evaluation of Friction Weld Quality of Small-Type Hydraulic Valve Spool by Acoustic Emission)

  • 오세규;오정환;전태언;김경균;오명석
    • Journal of Welding and Joining
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    • 제12권2호
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    • pp.97-107
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    • 1994
  • Both in-process quality control and high reliability of the weld is one of the major concerns in applying friction welding to the economical and qualified mass-production. No reliable nondestructive monitoring method is available at present to determine the real-time evaluation of automatic production quality control for friction welding of special hydraulic valve spool of 16mm in diameter. This paper, so that, presents the experimental examinations and statistical quantitative analysis of the correlation between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation periods of the welding and the tensile strength and other properties of the welded joints of $\phi16$ valve spool as well as the various welding variables, as a new approach which attempts finally to develop real-time quality monitoring system for friction welding.

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