• Title/Summary/Keyword: Real-time inspection system

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Development of On-line Life Monitoring System Software for High-temperature Components of Power Boilers (보일러 고온요소의 수명 감시시스템 소프트웨어 개발)

  • 윤필기;정동관;윤기봉
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 1999.05a
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    • pp.171-176
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    • 1999
  • Nondestructive inspection and accompanying life analysis based on fracture mechanics were the major conventional methods for evaluating remaining life of critical high temperature components in power plants. By using these conventional methods, it has been difficult to perform in-service inspection for life prediction. Also, quantitative damage evaluation due to unexpected abrupt changes in operating temperature was almost impossible. Thus, many efforts have been made for evaluating remaining life during operation of the plants and predicting real-time life usage values based on the shape of structures, operating history, and material properties. In this study, a core software for on-line life monitoring system which carries out real-time life evaluation of a critical component in power boiler(high temperature steam headers) is developed. The software is capable of evaluating creep and fatigue life usage from the real-time stress data calculated by using temperature/stress transfer Green functions derived for the specific headers and by counting transient cycles. The major benefits of the developed software lie in determining future operating schedule, inspection interval, and replacement plan by monitoring real-time life usage based on prior operating history.

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A Real-Time Implementation of the Vision System for SMT Automation (SMT자동화를 위한 시각 시스템의 실시간 구현)

  • 전병환;윤일동;김용환;황신환;이상욱;최종수
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.27 no.6
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    • pp.944-953
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    • 1990
  • This paper describes design and implementation of a real-time high-precision vision system for an automation of SMT(surface mounting technology ). Also, a part inspection algorithm which calculates the position and direction of SMD(surface mounted device) accurately and performs the ruling using those information are presented, and a parallel processing technique for implementing those algorithms is also described. For a real-time implementation of iage acquisition and processing, several hardware modules, namely, multi-functional A/D-D/A board, frame memory board are developed. Particularly, a PE (processing element) board which employs the DSP56001 DSP (digital signal processor) is developed for the purpose of concurrent processing of part inspection algorithms. A stand-alone vision system is built by integration of the developed hardware modules and related softwares.

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Development of a Quality Inspection Control System for a Torbine/Generator Production Industry (터빈/발전기 생산업체의 품질검사 관리시스템 개발)

  • 박창권;박주영
    • Journal of Korean Society for Quality Management
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    • v.28 no.1
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    • pp.196-209
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    • 2000
  • In order to intensify an enterprise competition, quality inspection controls are very important issue. An organization or division of a company hopes which to acquire the quality inspection information be updated in real-time with respect to shop floor. In this paper, we develop a quality inspection control system for a Turbine/Generator production industry. The system compromises inspection scheduling module related to shop floor control (SFC) system, formal documentation control module, and formal inspection control module. In the quality inspection control system, ORACLE RDBMS is used for the database management system and ORACLE DEVELOPER 2000 is used for system development tool. The characteristic of this system is to support so it can enhance productivity and quality through inspection plans related to production scheduling.

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A Study on Digital Signal Content System for Facility Management (시설 관리용 디지털 신호 컨텐츠 시스템 연구)

  • Park, Kyeongmo;Ahn, Byeong-Tae
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2015.10a
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    • pp.1030-1032
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    • 2015
  • In this paper, we developed a system that output and service using vairous contents with the inspection and management industry facilities in the operating system based on wireless network. This system can output to the display device at the same time, work management and a variety of content to the inspection facilities. And it outputs received contents of the advertising service provider in real-time. Therefore, this system support real-time facility management and various contents in the building at the same time.

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Development of Real-Time Inspection System for Foods Packaging Film using MMX Technology (MMX기술을 이용한 식품 포장용 투명필름의 실시간 검사시스템 개발)

  • Yoo, Joo-Hyun;Lee, Jae-Hyeok
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.156-158
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    • 2004
  • Film printing companies have many problems during a printing process. Most of all, even an insect or dirt stick to the transparent film may cause severe errors until the end of printing job, which means big economic damage to the company. To prevent some insect-dots or dirt-dots, we have to Inspect the total area of film. However, it is very difficult to inspect the film in real-time due to the high-speed of printing that usually more than 150 m/min. A hardware based approach, for example DSP-based approach can be the one of solution candidates, but the total cost and the complexity increases the very high-level. In this paper, we suggest a software based approach, using MMX technology, to inspect the film in real-time. By Many real-plant experiments, we can see the suggest approach is applicable for the inspection of food packaging film in real-time.

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A Study on Development of Interlocking Inspection System for Electronic Interlocking System (전자연동장치의 연동검사시스템 개발)

  • 박영수;이기서
    • Journal of the Korean Society for Railway
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    • v.5 no.2
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    • pp.104-111
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    • 2002
  • The purpose of interlocking system was to prevent the route for a train being set up and its protecting signal cleared if there was already another, conflicting route set up and the protecting signal for that route cleared. This paper proposed Interlocking Inspection System(IIS) consisting of interlocking simulator and field simulator to operate interlocking test of computer based Electronic Interlocking System(EIS) in this paper. Interlocking simulator consists of Design Edit System(DES), Logical Database Management Tool(LDMT) and real-time confirming system, field simulator is a equipment to simulate a control object of EIS and constitutes configuration operated in 19 inch standard rack. As a result of test to prove capacity of this IIS, the efficiency was shown as excellent. Therefore by using inspection system, we obtain every advantages. It has the functions for test data generation and automatic test execution based on personal computer. Time and cost for test work can be reduced more efficiently by using this developed inspection system

Gear Inspection System using Vision System (비젼을 이용한 기어 형상 측정 시스템 개발)

  • 이일환;박희재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.190-195
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    • 1997
  • Abstract: In this paper,an autoematic gear inspection system has been been developed using the computer aided vision system. Image processing and data analysis algorithms for gear inspection have been investigated and shown to perform quickly with high accuracy. As a result,dimensions of a gear can be measured upto few micrometer size in real time. In addition, the system can be applied to a practical manufacturing process even under nosiy conditions.

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Gear Inspection System using Vision System (비젼을 이용한 기어 형상 측정 시스템 개발)

  • 이일환;박희재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.485-489
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    • 1996
  • In this paper, an automatic gear inspection system has been developed using the computer aided vision system. Image processing and data analysis algorithms for gear inspection have been investigated and were shown to perform quickly with high accuracy. As a result, dimensions of a gear can be measured upto few micrometer size in real time. In addition, the system can be applied to a practical manufacturing process even under noisy conditions.

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A Study on Improvement Method for Statistical Process and Quality of Electric Demand Load Profile (실시간 전력 검침 정보의 시계열정보 통계처리 성능 및 데이터 품질 향상 방안 설계)

  • Ko, Jong-Min;Yang, Il-Kwon;Jung, Nam-Jun;Jin, Sung-Il
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.11
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    • pp.2080-2085
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    • 2008
  • KEPCO's AMR (Automatic Meter Reading) is a system that performs the real-time inspection and management of the 15-minute load profile of electric power consumption through a wired and/or wireless network such as CDMA. It has been utilized widely for real-time collection and data analysis. So far, KEPCO has focused on establishing wireless networks using CDMA and collecting data in real time but failed to consider sufficiently performances that can improve the quality of the original data required in terms of data utilization as well as establish the summary information. In this paper, we are going to show the functions that improve data quality by recording the final renewal time of any erroneous data and maintaining such data lists to use them in the rebuilding of summary information. The goals are to reduce any load applied mainly on the DBMS (Database Management System) of AMR, to enable the real-time performance of establishment in the summary information, and to obtain high-quality inspection data. The performance evaluation result has revealed a 10-fold improvement compared to the traditional disk-based DBMS system when the summary information is established.