• Title/Summary/Keyword: Real time Monitoring

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PC-Camera based Monitoring for Unattended NC Machining (무인가공을 위한 PC 카메라 기반의 모니터링)

  • Song, Shi-Yong;Ko, Key-Hoon;Choi, Byoung-Kyu
    • IE interfaces
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    • v.19 no.1
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    • pp.43-52
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    • 2006
  • In order to make best use of NC machine tools with minimal labor costs, they need to be in operation 24 hours a day without being attended by human operators except for setup and tool changes. Thus, unattended machining is becoming a dream of every modern machine shop. However, without a proper mechanism for real-time monitoring of the machining processes, unattended machine could lead to a disaster. Investigated in this paper are ways to using PC camera as a real-time monitoring system for unattended NC milling operations. This study defined five machining states READY, NORMAL MACHINING, ABNORMAL MACHINING, COLLISION and END-OF-MACHINING and modeled them with DEVS (discrete event system) formalism. An image change detection algorithm has been developed to detect the table movements and a flame and smoke detection algorithm to detect unstable cutting process. Spindle on/off and cutting status could be successfully detected from the sound signals. Initial experimentation shows that the PC camera could be used as a reliable monitoring system for unattended NC machining.

Optical In-Situ Plasma Process Monitoring Technique for Detection of Abnormal Plasma Discharge

  • Hong, Sang Jeen;Ahn, Jong Hwan;Park, Won Taek;May, Gary S.
    • Transactions on Electrical and Electronic Materials
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    • v.14 no.2
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    • pp.71-77
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    • 2013
  • Advanced semiconductor manufacturing technology requires methods to maximize tool efficiency and improve product quality by reducing process variability. Real-time plasma process monitoring and diagnosis have become crucial for fault detection and classification (FDC) and advanced process control (APC). Additional sensors may increase the accuracy of detection of process anomalies, and optical monitoring methods are non-invasive. In this paper, we propose the use of a chromatic data acquisition system for real-time in-situ plasma process monitoring called the Plasma Eyes Chromatic System (PECS). The proposed system was initially tested in a six-inch research tool, and it was then further evaluated for its potential to detect process anomalies in an eight-inch production tool for etching blanket oxide films. Chromatic representation of the PECS output shows a clear correlation with small changes in process parameters, such as RF power, pressure, and gas flow. We also present how the PECS may be adapted as an in-situ plasma arc detector. The proposed system can provide useful indications of a faulty process in a timely and non-invasive manner for successful run-to-run (R2R) control and FDC.

Design and Implementation of an Real-time Bio-signals Monitoring System Using ZigBee and SIP (ZigBee와 SIP를 이용한 실시간 생체 신호 모니터링 시스템의 설계 및 구현)

  • Kim, Young-Joon;Jung, In-Gyo;Yang, Yong-Ho;Kim, Bo-Nam;Lee, In-Sung
    • Journal of the Institute of Electronics Engineers of Korea CI
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    • v.45 no.1
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    • pp.62-69
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    • 2008
  • In this paper, we proposed the real-time bio-signals monitoring system that is based on the ZigBee wireless sensor network and SIP. This system makes medical team and user easily confirm user's medical state irrelative to their location and time. The communication between medical sensors and the user's end device uses the ZigBee wireless sensor network. The power consumption was decreased because wireless sensor network does not use the Ad-hoc routing protocol but routing protocol that is based on tree structure. Our proposed system includes a wireless user's end device, monitoring console, SIP server and database server. This real-time bio-signals monitoring system makes possible to implement the U-health care services and improving efficiency of medical treatment services.

A Real Time Temperature Monitoring System for Plating Process (도금공정 실시간 원격 온도 모니터링 시스템)

  • Jung, Sun-Wung;Choi, Tae-Lin;Yoo, Woosik;Kim, Byung Soo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.38 no.4
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    • pp.72-79
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    • 2015
  • A number of plating companies have been exposed to the risk of fire due to unexpected temperature increasing of water in a plating bath. Since the companies are not able to forecast the unexpected temperature increasing of water and most of raw materials in the plating process have low ignition temperature, it is easy to be exposed to the risk of fire. Thus, the companies have to notice the changes immediately to prevent the risk of fire from plating process. Due to this reason, an agile and systematic temperature monitoring system is required for the plating companies. Unfortunately, in case of small size companies, it is hard to purchase a systematic solution and be offered consulting from one of the risk management consulting companies due to an expensive cost. In addition, most of the companies have insufficient research and development (R&D) experts to autonomously develop the risk management solution. In this article, we developed a real time remote temperature monitoring system which is easy to operate with a lower cost. The system is constructed by using Raspberry Pi single board computer and Android application to release an economic issue for the small sized plating manufacturing companies. The derived system is able to monitor the temperature continuously with tracking the temperature in the batch in a short time and transmit a push-alarm to a target-device located in a remoted area when the temperature exceeds a certain hazardous-temperature level. Therefore, the target small plating company achieves a risk management system with a small cost.

Automatic Analysis of Gamma Ray Spectra for Surveillance of the Nuclear Fuel Integrity (핵연료 건전성 점검을 위한 감마선 스펙트럼의 자동 분석)

  • Cho, Joo-Hyun;Yu, Sung-Sik;Kim, Seong-Rae;Hah, Yung-Joon
    • Nuclear Engineering and Technology
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    • v.26 no.4
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    • pp.555-561
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    • 1994
  • The program of performing a fast and automatic analysis of gamma ray spectra obtained by a Multi-Channel Analyzer (MCA) is developed for the surveillance of the nuclear fuel integrity. The integrity of the nuclear fuel is confirmed by the measurement of the radiation level of the reactor coolant through the real time monitoring and the periodic sampling analysis. In Yonggwang nuclear power plane 3 and 4, the Process Radiation Monitoring System (PRMS), which is a real time monitoring system, provides a measure of the fuel integrity. Currently, its spectrometer channel can identify only one radionuclide at a time since the signal processing unit of the spectrometer channel is a Single Channel Analyzer (SCA). To improve the PRMS, it is necessary to substitute the MCA for the SCA The program is operated in a real time mode and an on-demand mode, and automatically performed for all procedures. The test results by using the National Bureau of Standards (NBS) mixed standard source are in good agreement with those from Canberra System 100 which is a commercial MCA Consequently, the developed program seems to be employed for automatic monitoring of gamma rays in nuclear power plants.

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Analysis of Real-time Error for Geo/D/1/1 Model (Geo/D/1/1 모형에서의 실시간 원격 추정값의 오차 분석)

  • Yutae, Lee
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.27 no.1
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    • pp.135-138
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    • 2023
  • In this paper, we study real-time error in the context of monitoring a binary information source through a delay system. To derive the average real-time error, we model the delay system as a discrete time Geo/D/1/1 queueing model. Using a discrete time three-dimensional Markov chain with finite state space, we analyze the queueing model. We also perform some numerical analysis on various system parameters: state transition probabilities of binary information source; transmission times; and transmission frequencies. When the state changes of the information source are positively correlated and negatively correlated, we investigate the relationship between transmission time and transmission frequency.

A Case Study on Assembly Block Operations Management at Shipyard (조선 조립블록 운영관리에 관한 사례연구)

  • Park, Chang-Kyu;Seo, Jun-Yong
    • Korean Management Science Review
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    • v.23 no.2
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    • pp.175-185
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    • 2006
  • How to efficiently manage assembly blocks at shipyard has been a hot management issue in the shipbuilding Industry, because it has significantly influenced on the productivity of shipbuilding process. This paper introduces the real practice of assembly block operations management in Hyundai Heavy Industries (HHI) and the Ship Assembly Block Operations Optimization (SABOO) project that h3s been launched in HHI as an academy-and-industry collaborative project, aimed to diagnose problems, propose possible solutions, and develop a prototype system in order to search ways of improving the assembly block operations management. Through the field interviews, observations, and benchmarking studies, the SABOO project diagnosed the most rudimental and urgent problem and proposed possible solutions. In addition, the SABOO project developed the prototype system that embodied the visual function of monitoring the shipyard on a real-time and the Interactive block assignment function that utilized the assembly block assignment algorithm developed by the project. As a whole, the SABOO project tested the possibility and gained an insight in extending the functions of block transportation/stockyard management system.

Real-time Measurement of Precision Displacement using Fiber Optic EFPI Sensor (광섬유 EFPI 센서를 이용한 실시간 고정밀 변위 측정)

  • 박상욱;김대현;김천곤;홍창선
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.154-157
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    • 2003
  • Precision displacement of less than a few nm resolution was measured in real-time using fiber optic EFPI sensor. The novel method for real-time processing of analyzing EFPI output signal was developed and verified. Linearity in the mean values of interferometric light intensity among adjacent fringes was shown, and the sinusoidal approximation algorithm that estimates past and coming fringe values was verified through the linearity. Real-time signal processing program was developed, and the intensity signal of the EFPI sensor was transformed to the phase shift with this program. The resolution below 0.4 ~ 10 nm in the displacement range of $0 ~ 300\mu\textrm{m}$ was obtained by reducing the photodetector noise using low-pass filter and signal averaging. The nano-translation stage with a Piezo-electric actuator and the EFPI sensor system was designed and tested. This stage successfully reached to the desired destination in $15\mu\textrm{m}$ range within 1 nm accuracy.

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The Development of Real-Time Harmonic Analysis Algorithm in Distribution Transformer (배전용 변압기의 실시간 고조파 분석 알고리즘 개발)

  • Park, Chul-Woo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.3
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    • pp.43-49
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    • 2013
  • Recently harmonics flowing into power system is increasing as the usage of semiconductor equipments and switching mode power equipments are increasing. Harmonics cause problems such as heat increasing and reduction in capacity of transformers, especially the harmonics flowing into a distribution transformer can lead to the lifetime reduction of transformer. In this paper, we are about to develop a device that can monitor harmonics in real-time as it is affixed to a distribution transformer. Unlike the existing expensive harmonic analysis device, a new harmonic analysis algorithm is proposed in order to implement low-cost equipment. The real-time harmonic analysis algorithm proposed in this paper allows implementation on low performance microcontrollers, thus it can monitor the harmonic in real-time as it is individually affixed to the transformer. Therefore, it would improve the reliability of the transformer and stable power system operation would be possible as it can prevent the transformer accidents in advance.

Identifying unsafe habits of construction workers based on real-time location

  • Li, Heng;Chan, Greg
    • International conference on construction engineering and project management
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    • 2015.10a
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    • pp.10-14
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    • 2015
  • Unsafe behavior is one of the major causes of construction accidents. Managing the behavior of workers in real-time is difficult and requires huge manpower. In this paper, a new real-time locating framework is proposed to improve safety management by collecting and analyzing data describing the behavior of workers to identify habits that may lead to accidents. The aim of the study is to identify working habits of workers based on their location history. Location data is used to compare with that of other workers and equipment. The results indicate that the reuse of real-time location data can provide extra safety information for safety management and that the proposed system has the potential to prevent struck-by accidents and caught-in between accidents by predicting unwanted interaction between workers and equipment. This adds to current research aimed at automating construction safety to the point where the continuous monitoring, managing and protection of site workers on site is possible.

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