• Title/Summary/Keyword: Re-bar Work

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Developing an Automatic System for Making a Placing Drawing and Quantity taking-off Cut and Bent Re Bar with Work Zone Information (설치 위치 정보를 포함한 배근시공상세도 작성 및 가공철근 자동 물량산출 시스템 개발)

  • Park, Hyeon-Yong;Lee, Seung-Hyun;Kang, Tai-Kyoung;Lee, Yoo-Sub
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.2
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    • pp.63-70
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    • 2008
  • Reinforcing steel work plays an important role in terms of its structural performance or weight of construction cost for reinforced concrete structures. Precise estimation of re-bar quantity gives a basis for managing the reinforcing steel work effectively. However, the estimation process is still performed ineffectively based upon the expert's experience or manpower in spite of the advanced technology or improvement efforts. Therefore, the purpose of this research is to develop a prototype system for taking-off the quantity of reinforcing steel bars quickly and accurately in an order consistent with the specific members identified on the drawings. An estimate algorithm considering the connection, settlement and coating thickness of re-bars was suggested regarding to their replacement conditions which places more emphasis on constructibility. Also, this system produces the shop drawings automatically with the calculation results with work zone information.

A Study on the Pre-fabrication of Three-story Column Re-bars for Saving Construction Time of High-rise Buildings (초고층 건물 공기단축을 위한 기둥철근 3개층 선조립공법에 관한 연구)

  • Kim, Gwang Hee;Kim, Jae Yeob;Seo, Deok Seok;An, Sung Hoon;Choi, Hee Bok;Jung, Beong Won
    • KIEAE Journal
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    • v.7 no.2
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    • pp.39-46
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    • 2007
  • A high-rise building construction in Korea has some problems in engineering, construction and management technologies although the high-rise building construction is recently booming. In addition, the lack of skilled construction labors is increasing, so the development for methods is needed to reduce the labors by prefabrication and mechanization. A re-bar work is one of very important works with regard to cost and schedule management in the high-rise building construction. Nevertheless, the re-bar work has some problems that it is needed many re-bars for joints linking and much time for lifting due to high-rise buildings, and it is difficult to level the skill of labors. So, in this study, the pre-fabrication of three-story height in column re-bars is proposed and the results of an implementation are analyzed and explored by a case study. As the results of case study, the pre-fabrication of three-story heights in column re-bars could reduce the cost in the re-bar work and accelerate the time in the structural frame work. In addition, the pre-fabrication of three-story height in column re-bars could solve the problems such as the waste of many re-bars for joints linking, and the lack of the skilled labors.

Mechanical Properties and Stress-Strain Model of Re-Bars Coldly Bent and Straightened (굽힌 후 편 철근의 기계적 성질과 응력-변형률 모델)

  • Chun, Sung-Chul;Tak, So-Young;Ha, Tae-Hun
    • Journal of the Korea Concrete Institute
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    • v.24 no.2
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    • pp.195-204
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    • 2012
  • In the construction of high-rise buildings, bent re-bars are manually straightened to connect slabs to core-walls, which are usually cast before floor structures. During cold bending and straightening of re-bars, plastic deformation causing work hardening, Bauschinger effect and aging hardening is unavoidable. Tensile tests of coldly bent and straightened re-bars were conducted with test parameters of grade, diameter, and bend radius of re-bars as well as age between bending and straightening. Test results showed that proportional limits were lower and strain hardening occurred without yield plateaus. Inside and outside of re-bars with compression and tension deformations, respectively, during bending showed lower yield points due to Bauschinger effect and no yield plateaus due to work hardening, respectively. When re-bar grade was higher, yield point became significantly lower where Grade 400 re-bars had yield strengths lower than specified yield strength of 400 MPa. Because the surface of re-bar has higher strength than the core of re-bar, Bauschinger effect was more obvious for higher-grade re-bars. When age between bending and straightening was greater, yield strength increased and elongation decreased (i.e. embrittlement occurs). Using measured data, stress-strain relationship for straightened re-bars was developed based on Ramberg-Osgood model, which can be used to evaluate stiffness of joints when straightened re-bars are applied.

The Technology Development for applying the High Strength Headed Deformed Bar to the Nuclear Power Plant Structures (원전구조물의 확대머리 고강도철근 적용기술 개발)

  • Lee, Byung-Soo;Bang, Chang-Joon;Lee, Han-Woo;Lim, Sang-Joon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.273-275
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    • 2013
  • If the mechanical development is applied to the Nuclear Power Plant Structures instead of the standard hook development, the problem of overcrowding re-bars in the anchorage zone can be solved and the construction quality of the concrete work will be improved. But there are some problems in applying it to the NPP structures because of the restriction on the yield strength and diameter of the re-bar. After the performance evaluation test for the mechanical development, we can develop the new design equation of the mechanical development length in order to solve the limitation and apply it to NPP structures.

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Developing An Automatic System for Quantity Taking-off Cut and Bent Re-Bar and Making a Placing Drawing (가공철근 물량산출 및 배근시공상세도 작성시스템 개발)

  • Park, Hyeon-Yong;Lee, Seung-Hyun;Kang, Tai-Kyung;Lee, Yoo-Sub
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2007.11a
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    • pp.358-363
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    • 2007
  • Reinforcing steel work plays an important role in terms of its structural performance or weight of construction cost for reinforced concrete structures. Precise estimation of re-bar quantity gives a basis for managing the reinforcing steel work effectively. However, the estimation process is still performed ineffectively based upon the expert's experience or manpower in spite of the advanced technology or improvement efforts. Therefore, the purpose of this research is to develop a prototype system for taking-off the quantity of reinforcing steel bars quickly and accurately in an order consistent with the specific members identified on the drawings. An estimate algorithm considering the connection, settlement and coating thickness of re-bars was suggested regarding to their replacement conditions which places more emphasis on constructibility. Also, this system produces the shop drawings automatically with the calculation results.

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An Experimental Study on Establishing Criteria of Gripping Work in Construction Site (건설 현장 악력 작업안전 기준 설정에 관한 실험적 연구)

  • 손기상;이인홍;최만진;안병준
    • Journal of the Korean Society of Safety
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    • v.10 no.3
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    • pp.81-95
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    • 1995
  • Now, safety assurance in construction sites should be accomplished by its own organization rather than control of the code or government. It is believed that the safety assurance can be considerably improved by a lecture or an education using the existing theories or literatures up to now, but it is thought that fundamental safety assurance we not able to be accomplished without developing safety devices '||'&'||' equipment or taking fundamental measures, based on the result analyzed from workers behaviors. There are various behaviors of the workers showed in construction site, but only tests for hammerusing works such as form, re-bar, stone workers directly related to the grip strength are mainly performed, investigated and measured here for the study. The above works are similar to power grip, 7th picture on seven items which are categorized for hand grip types(Ammermin 1956 ; Jones ; Kobrick 1958). Measurements of grip strength are commonly taken in anthropometric surveys. They are easy to administer but unfortunately it is rather dubious whether they yield any data that are of interest to the engineer. Very fewer controls of tools are grasped and squeesed studies showed very little overall correlation between grip strength and other measures of bodily strength (Laubach, Kromer, and Thordsen 1972), but hammer-using work which is practically progressed in construction site are mainly influenced with grip strength. According to the investigation on work measurement, it is shown that 77% of form worker are using hammer to be related to grip strength. In this study, it is particularly noticed that wearing safety gloves in construction site is required for workers safety but 20% difference between grip strength with safety gloves and without ones are commonly neglected in the site(Fig. 1). Nevertheless, safety operation with consideration of the above 20% difference is not considered in the construction site. Factors of age, kinds of work, working time, with or without safety gloves are in vestigated '||'&'||' collected at the sites for this study. Test, not at each working hour but at 14 : 00 when the almost all of the workers think the most tired, resulting from the questionaires, also when it is shown on the research report has been performed and compared for main kinds of works : form '||'&'||' re-bar work. Tests were performed with both left SE rightand of the workers simultaneously in construction site using Rand Dynamometer(Model 78010, Lafayette Instrument Co., Indiana, U.S.A) by reading grip strength on the gauge while they are pulling, and then by interviewing on their ages, works, experiences and etc., directly. The above tests have been performed for the dates of 15th march-26th May '95 with consideration of site condition. And even if various factors of ambient temperature on the testing date, working condition, individual worker's habit and worker's condition of the previous ate are concerned with the study. Those are considered as constants in this study. Samples are formwork 53, rebar 62, electrician 5, plumber 4, welding 1 from D construction Co., Ltd, ; formwork 12, re-bar 5, electrician 2, from S construction Co., Ltd, , formwork 78, re-bar 18, plumber 31, electrician 13, labor 48, plumber 31, plasterer 15, concrete placer 6, water proof worker 3, maisony 5 from B construction Co., Ltd. As In the previously mentioned, main aspect to be investigated in this study will be from '||'&'||' re-bar work because grip strength will be directly applied to these two kinds of works ; form '||'&'||' re-bar work, eventhough there are total 405 samples taken. It is thought that a frequency of accident occurrence will be mainly two work postures "looking up '||'&'||' looking down" to be mainly sorted, but this factor is not clarified in this study because It will be needed a lot of work more. Tests has been done at possible large scale of horizontally work-extended sites within one hour in order to prevent or decrease errors '||'&'||' discrepancies from time lag of the test. Additionally, the statistical package computer program SPSS PC+has been used for the study.

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Waste Elimination in Construction Process using Value Stream Analysis - Focused on Waste Elimination of Re-bar Works (가치흐름 분석을 통한 건설프로세스의 낭비제거 방안)

  • Mun Jeong-Mun;Kim Chang-Duk;Park Dong-Sik
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.416-421
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    • 2001
  • The domestic reinforcement concrete works have mainly worked the process of re-bar fabrication/assembly on site and re-bar works affected by structural safety, durability, and schedule with form work. Accordingly, This study analyzes the process of re-bar fabrication/assembly on site to apply lean production principles to construction Value Stream Analysis(VSA) is analyzed into value-adding activity and non-value-adding activity on construction process through value analysis and Value Stream Mapping(VSM). In the results, non-value-adding activity generates waste such as the activity steps, labors, equipments, materials, time, and so on. Additionally, push-driven production is investigated making low productivity from the overproduction and so on. To resolve the problems in the process, The purpose of this paper eliminates waste factor through maximizing the value-adding activity generating value added and minimizing non-value adding activity. Particularly, it makes flow production and pull-driven production through minimizing work-in-process(WIP ).

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Analysis of re-bar manufacturing system in plant and its facilitate method (철근공사의 공장가공 현황분석과 활성화 방안)

  • Cho, Hun-Hee;Kang, Tai-Kyung;Park, Hyun-Yong;Yun, Seok-Heon;Hur, Young-Ki;Park, U-Yeol
    • Korean Journal of Construction Engineering and Management
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    • v.8 no.1 s.35
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    • pp.57-65
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    • 2007
  • Rebar work is a labor intensive operation, and with labor shortage and high-wage era, the cost is rising, so re-bar manufacturing system in plant is adapted. However there remains a lot of problems. Although manufacturing system in plant, which greatly effects the building's safety, endurance, and construction time, is an important phase in construction, it holds serious problem of quality and productivity deterioration due to its characteristic of intensive-labor and maintaining of old work methods resulting in poor management, and costs increase. Therefor in this study to investigate current situation and problems of rebar work in plant and to find methods of betterment, a survey was conducted to factory engineers in 18 companies.

A Study on Structural Behavior of Composite Deck Plate using a Pre-assembled Re-bar Truss (철근 선조립형 복합 데크플레이트의 하부근 선경축소에 따른 구조적 거동 평가)

  • Yoo, Byung-Uk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.5
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    • pp.129-138
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    • 2006
  • Composite deck plate using a pre-assembled re-bar truss for slab with corrugated zinc galvanized sheet iron at manufactory, is given the improvement on design, manufacture, and performance for construction work of cast-in-place reinforced concrete slab by enabling to cast concrete directly without the form work. There are two methods in analyzing composite deck : Simplified 2D analysis and 3D analysis. Although simplified 2D analysis is being used up to date, the use of 3D analysis, allowing for the vierendeel behavior of composite deck by real configuration correlating to bar reducing, is demanded. To compare the simplified 2D analysis applied to allowable stress design with 3D analysis applied to limit state design, 8 specimen are manufactured. Main variables include the depth of slab, the length of span, the diameter of bottom bar and lattice bar, and the presence of corrugated zinc galvanized sheet iron. The comparison from the experimental result and analytical result indicates that applying of simplified 2D analysis is possible for the use of D10 with bottom bar. However, it is more reasonable to apply 3D analysis which allows to indicate vierendeel behavior considered the real configuration.

Performance Evaluation Test for Applying the Mechanical Development of the High-Strength Reinforcing Bars to the Nuclear Power Plant Structures (고강도철근 기계적정착의 원전구조물 적용을 위한 성능평가실험)

  • Lee, Byung-Soo;Bang, Chang-Joon;Lim, Sang-Joon;Kim, Seok-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.197-198
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    • 2012
  • If the mechanical development be applied to the Nuclear Power Plant Structures instead of the standard hook development, the problem of overcrowding re-bars in the anchorage zone can be solved and the construction quality of the concrete work will be improved. But there are some problems in applying it to the NPP structures because of the restriction on the re-bar yield strength and diameter. After the performance evaluation test for the mechanical development, we can develop the new design equation of the mechanical development length in order to solve the limitation and apply it to NPP structures.

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