• 제목/요약/키워드: Ratio of Roll Diameter

검색결과 9건 처리시간 0.024초

압연기용 Roll의 동견부(Chamfer=Barrel Edge)에서의 음력집중의 완화 대책 (Analysis on contact stress concentration at the end of strip mill rolls)

  • 소야신시
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 제7회 압연 심포지엄
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    • pp.13-16
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    • 2009
  • In order to investigate the effects of geometry factors such as a roil diameter ratio and backup roll crown of the stress concentration factor on the edge of backup roil end, 3-dimensional FEM analyses of stress at the contact of backup roll and work roll assembled in a 4-high strip mill were carried out, It was made clear that the peak stress at the edge is about 2 to 3 times of that at the longitudinal center of the roll barrel and the peak stress proportionally increase with decreasing the ratio of backup roll diameter to work roll diameter Furthermore a crowning on the backup roll is effective to decrease the maximum edge stress.

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Bonding evolution of bimetallic Al/Cu laminates fabricated by asymmetric roll bonding

  • Vini, Mohamad Heydari;Daneshmand, Saeed
    • Advances in materials Research
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    • 제8권1호
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    • pp.1-10
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    • 2019
  • Roll bonding (RB) process of bi-metal laminates as a new noble method of bonding has been widely used in the production of bimetal laminates. In the present study, asymmetric roll bonding process as a new noble method has been presented to produce Al/Cu bimetallic laminates with the thickness reduction ratios 10%, 20% and 30% together with mismatch rolling diameter ($\frac{R_2}{R_1}$) ratio 1:1, 1:1.1 and 1:1.2. ABAQUS as a finite element simulation software was used to model the deformation of samples. The main attention in this study focuses on the bonding properties of Al/Cu samples. The effect of the $\frac{R_2}{R_1}$ ratios was investigated to improve the bond strength. During the simulation, for samples produced with $\frac{R_2}{R_1}=1:1.2$, the vertical plastic strain of samples was reach the maximum value with a high quality bond. Moreover, the peeling surface of samples after the peeling test was investigated by the scanning electron microscopy (SEM).

알루미늄 판재의 비대칭 냉간압연 시 집합조직 발달에 미치는 압연변수의 영향 (Effect of rolling parameters on the evolution of texture during asymmetrical cold rolling of aluminum sheets)

  • 강형구;한용희;허무영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.84-86
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    • 2007
  • Aluminum sheets were asymmetrically cold rolled without lubrication by using different roll velocities of upper and lower rolls in order to intensify the shear deformation. During asymmetrical cold rolling of aluminum sheets, a reduction per a rolling pass, initial sheet thickness, roll diameter, roll velocity ratio were varied to investigate the effect of rolling parameters. The formation of through thickness shear texture was related to the ratio of the contact length between the roll and sample($l_c$) to the sheet thickness(d). The strain states associated with asymmetrical rolling were investigated by the finite element method (FEM) simulation. FEM results indicated that the evolution of deformation texture in a thickness layer is strongly governed by integrated values of strain rates $\dot{\varepsilon}_{13}$ and $\dot{\varepsilon}_{11}$ along the streamline in the roll gap.

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Roughness and micro pit defects on surface of SUS 430 stainless steel strip in cold rolling process

  • Li, Changsheng;Zhu, Tao;Fu, Bo;Li, Youyuan
    • Advances in materials Research
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    • 제4권4호
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    • pp.215-226
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    • 2015
  • Experiment on roughness and micro pit defects of SUS 430 ferrite stainless steel was investigated in laboratory. The relation between roughness and glossiness with reduction in height, roll surface roughness, emulsion parameters was analyzed. The surface morphology of micro pit defects was observed by SEM, and the effects of micro pit defects on rolling reduction, roll surface roughness, emulsion parameters, lubrication oil in deformation zone and work roll diameter were discussed. With the increasing of reduction ratio strip surface roughness Ra(s), Rp(s) and Rv(s) were decreasing along rolling and width direction, the drop value in rolling direction was faster than that in width direction. The roughness and glossiness were obtained under emulsion concentration 3% and 6%, temperature $55^{\circ}C$ and $63^{\circ}C$, roll surface roughness $Ra(r)=0.5{\mu}m$, $Ra(r)=0.7{\mu}m$ and $Ra(r)=1.0{\mu}m$. The glossiness was declined rapidly when the micro defects ratio was above 23%. With the pass number increasing, the micro pit defects were reduced, uneven peak was decreased and gently along rolling direction. The micro pit defects were increased with the roll surface roughness increase. The defects ratio was declined with larger gradient at pass number 1 to 3, but gentle slope at pass number 4 to 5. When work roll diameter was small, bite angle was increasing, lubrication oil in micro pit of deformation zone was decreased, micro defects were decreased, and glossiness value on the surface of strip was increased.

Roll-to-roll 적용 가능한 마이크로 응집 구조를 갖는 EVA/SiO2 복합 필름의 산란 특성 (The Scattering Property of EVA/SiO2 Composite Film Formed Micro-aggregation Structure for Roll-to-roll Process)

  • 조국현;양준영;이시우;박은경;최근석;송기원;김효정
    • 한국염색가공학회지
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    • 제30권3호
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    • pp.190-198
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    • 2018
  • We fabricated high transmission and high scattering poly(ethylene-co-vinyl acetate)(EVA) films embedding $SiO_2$ nanoparticles to improve outcoupling efficiency in organic display. The 800nm diameter $SiO_2$ nanoparticles aggregated and formed $1.56{\mu}m$ (with ${\pm}0.853{\mu}m$ standard deviation) diameter microparticles in EVA. The total transmission of scattering film was 83.3% on Polyethylene terephthalate(PET), which was higher than reference 82.8% PET substrate. The diffuse transmission and haze of the $SiO_2$ embedded EVA film were 76.1% and 91.4%, respectively. The optimized condition was 1:1 weight ratio of $SiO_2$ nanoparticles to EVA in Tetrahydrofuran(THF) solution. When the ratio of $SiO_2$ was larger than 1, the total transmission decreased by the increase in backscattering of light due to high scattering. With the optimized condition, we could succeed to fabricate a large scale film(35m in length) with a roll-to-roll process.

다양한 양극산화 공정조건에 따른 롤 금형 표면에 형성되는 나노포어 형상에 대한 연구 (Investigation of Nanopore Shape Formed on an Aluminum Roll Mold with Various Anodizing Conditions)

  • 류인곤;한의돈;김병희;서영호
    • 한국생산제조학회지
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    • 제26권2호
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    • pp.166-171
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    • 2017
  • This study analyzes the effect of anodizing conditions on nanopore formation on a cylindrical aluminum roll. In general, a nanopore is formed at the center of a concave base-pattern. Occasionally, multiple nanopores are formed on a single base-pattern. However, to control the diameter and interpore distance precisely, single nanopores are required. In this study, the ratio of the number of single nanopores to the total number of nanopores was investigated by varying anodizing conditions such as electrode area, electrolyte concentration, and rotation speed of the roll mold. The areal ratio of the counter-electrode to the working electrode (aluminum), electrolyte concentration, and the roll-mold rotation speed were varied from 0.4% to 42%, 0.07 M to 0.3 M, and 5 rpm to 75 rpm, respectively. The experimental results showed that the single-nanopore ratio increased with increasing counter-electrode area and electrolyte concentration. However, the rotation speed had no significant effect on nanopore shape.

Air-Water Countercurrent Flow Limitation in a Horizontal Pipe Connected to an Inclined Riser

  • Kang, Seong-Kwon;Chu, In-Cheol;No, Hee-Cheon;Chun, Moon-Hyun;Sung, Chang-Kyung
    • Nuclear Engineering and Technology
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    • 제31권6호
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    • pp.548-560
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    • 1999
  • An experimental investigation has been peformed to examine the effects of various geometrical parameters and an initial operating condition on the air-water countercurrent How limitation (CCFL) in a simulated PWR hot leg. A total of 118 experimental data for the onset of CCFL and zero liquid penetration were obtained for various combinations of test parameters. It was observe that the CCFL can be classified into three different categories: (the onset of CCFL, (the partial liquid delivery, and (r) the zero liquid penetration. The observed mechanisms of the onset of CCFL were different depending on the inlet water flow rate. The parametric effects of pipe diameter, horizontal pipe length, horizontal pipe length-to-diameter (L/D) ratio, and initial water level in the horizontal pipe of the test section on the onset of air-water CCFL were also examined. An empirical correlation for the onset of CCFL in a horizontal pipe connected to an inclined riser was developed in terms of Wallis flooding parameters for the low inlet water flow rate region. Comparisons of the present empirical correlation with the air-water CCFL data of large pipe diameters show that the present correlation agrees more closely with the experimental data than the existing CCFL correlations.

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고강도 시멘트 경화체의 특성에 미치는 미세구조의 영향(I) (Effect of Microstructure on the Properties of High Strength Hardened Cement Paste(I))

  • 김정환;최상흘;한기성
    • 한국세라믹학회지
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    • 제27권7호
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    • pp.861-868
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    • 1990
  • Investigation for the preparation of high strength hardened cement paste using ordinary portland cement, hydroxypropyl methyl cellulose(HPMC) with SiC powder was carried out. The cement paste was mixed with 0.1 of water cement ratio by twin roll mill and cured 60 days in humidity chamber. The hydration degree of cement paste cured with W/C=0.1 in 60 days was about 30% and most pores in the paste were found to be existed as gel pores of diameter less than 0.01㎛. The maximum flexural strength of hardened cement paste was about 960kg/㎠. When the SiC powder was added to the paste, the flexural strength was 1000∼1100kg/㎠ and the Young's modulus was 8∼9×105kg/㎠.

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박과작물 재배 단동 비닐하우스의 천장 환기시스템 설치 실태조사 (A field survey on roof ventilation system of single-span plastic greenhouse in cucurbitaceae vegetable cultivation)

  • 여경환;유인호;이한철;정재완;최경이
    • 농업과학연구
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    • 제40권4호
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    • pp.317-323
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    • 2013
  • This research was conducted to obtain the basic information for establishment of standard guidelines in the design and installation of roof ventilation system in single-span plastic greenhouse. To achieve this, the greenhouse structure & characteristics, cultivation status, and ventilation system were investigated for single-span greenhouse with roof ventilation system cultivating the Cucurbitaceae vegetables, watermelon, cucumber, and oriental melon. Most of single-span watermelon greenhouse in Haman and Buyeo area were a hoop-style and the ventilation system in those greenhouses mostly consisted of two different types of 'roof vent (circular or chimney type) + side vent (hole) + fan' and 'roof vent (circular type) + side vent (hole or roll-up type)'. The diameter of circular and chimney-type vent was mostly 60cm and the average number of vents was 10.5 per a bay with vent spacing of average 6.75m. The ratio of roof vent area to floor area and side vent area in the single-span watermelon greenhouse with ventilation fan were 0.46% and 7.6%, respectively. The single-span cucumber greenhouse in Haman and Changnyeong area were a gable roof type, such as even span, half span, three quarter and the 70.6% of total investigated single-span greenhouses was equipped with a roof ventilation fan while 58.8% had a circulation fan inside the greenhouse. The ratios of roof vent area to floor area in the single-span cucumber greenhouse ranged from 0.61 to 0.96% and in the case of the square roof vent, were higher than that of the circular type vent. On average, the roof ventilation fan in single-span cucumber greenhouse was equipped with the power input of 210W and maximum air volume of $85.0m^3/min$, and the number of fans was 9.75 per a bay. The number of roof vent of single-span oriental melon greenhouse with only roll-up type side vent ranged from 8 to 21 (average 14.8), which was higher than that of other Cucurbitaceae vegetables while the vent number of the greenhouse with a roof ventilation fan was average 7 per a bay.