• Title/Summary/Keyword: Rate of steam consumption

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Methane Reforming Using Atmospheric Plasma Source (대기압 플라즈마를 이용한 메탄 개질 반응)

  • Lee, Dae-Hoon;Kim, Kwan-Tae;Cha, Min-Suk;Song, Young-Hoon;Kim, Dong-Hyeon
    • 한국연소학회:학술대회논문집
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    • 2005.10a
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    • pp.64-68
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    • 2005
  • Methane reforming processes to obtain hydrogen were investigated experimentally by using atmospheric plasma source. Among possible reforming processes, such as a $CO_2$ reforming(dry reforming), a partial oxidation (POx), a steam reforming(SR), and a steam reforming with oxygen(SRO or auto-thermal reforming), partial oxidation and the steam reforming with oxygen were considered. We choose a rotating arc plasma as an atmospheric plasma source, since it shows the best performances in our preliminary tests in terms of a methane conversion, a hydrogen production, and a power consumption. Then, the effects of a feeding flow-rate, an electrical power input to a plasma reaction, an $O_2/C$ ratio and a steam to carbon ratio in the case of SRO on the reforming characteristics were observed systematically. As results, at a certain condition almost 100% of methane conversion was obtained and we could achieve the same hydrogen production rate by consuming a half of electrical power which was used by the best results for other researchers.

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Development for Life Assessment System for Pipes of Thermal Power Plants

  • Hyun, Jung-Seob;Heo, Jae-Sil;Kim, Doo-Young;Park, Min-Gyu
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.4
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    • pp.583-588
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    • 2016
  • The high-temperature steam pipes of thermal power plants are subjected to severe conditions such as creep and fatigue due to the power plant frequently being started up and shut down. To prevent critical pipes from serious damage and possible failure, inspection methods such as computational analysis and online piping displacement monitoring have been developed. However, these methods are limited in that they cannot determine the life consumption rate of a critical pipe precisely. Therefore, we set out to develop a life assessment system, based on a three-dimensional piping displacement monitoring system, which is capable of evaluating the life consumption rate of a critical pipe. This system was installed at the "M" thermal power plant in Malaysia, and was shown to operate well in practice. The results of this study are expected to contribute to the increase safety of piping systems by minimizing stress and extending the actual life of critical piping.

A Study on the Evaluation of Turbine Efficiency through the Performance Test of New Power Plant (신규 화력발전소의 성능 시험을 통한 터빈 효율의 평가에 관한 연구)

  • Kweon, Y.S.;Chung, H.T.;Jung, Y.B.
    • Journal of Power System Engineering
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    • v.5 no.1
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    • pp.11-20
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    • 2001
  • Super-critical type steam power plant, which operates with steam pressure above the super-critical point, has a good reputation recently and is adopted as a new standard of the Korean Electric Power Corporation. The reason for the good reputation lies in it's superior power efficiency. However, the field data of the new power plant for the verification of it's performance are still insufficient, and more empirical data are needed to acquire technologies on the effective operation of it. In this study, the authors analyzed the field test data on power efficiencies got in a super-critical type steam power plant, and evaluated the excellency of the new plant by comparing the efficiency data with the one got in a conventional sub-critical type steam power plant.

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Feedstuff of Food Garbage by the Rapid Steam Drying (스팀 고속건조에 의한 음식물쓰레기의 사료화에 관한 연구)

  • Kim, Nam-cheon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.3 no.2
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    • pp.69-78
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    • 1995
  • When the food garbage of general hospital was dried by the rapid steam drying process, the water content was changed to 1.3% from 77.8~82.8%. In this experiment, weight reduction rate was 80%, and electricity consumption was 2.4Kwh. Dried compost from this rapid steam drying process was brown pellets, which was consist of 27.77% crude protein and 3.19% crude fiber. Even though these pellets were slightly short of crude fat and crude ash content, these were analysed as a possible supplementary feed for pig. On the condition of drying food garbage mixed with 5% pulverized chaff, the necessary drying time was shortened by 1 hour, weight reduction rate was 76%, and reduction rate of electricity consumption was 42%. But contents of crude fiber and crude ash were increased to about 2 times. In case of adding new food garbage continuously to the composted food garbage mixed with 3.4% pulverized chaff, weight reduction rate and contents of crude fiber and crude ash were decreased gradually, but contents of crude protein and crude fat were increased. In case of composting food garbage from buffet, both drying time and electricity consumption were reduced, and ingredients of compost were higher than that of assorted feed for pig in the market.

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A study on the saving of energy consumption load using electrical heat control system (전기적 열제어 시스템을 사용한 에너지 소비량 감소에 관한 연구)

  • Han, Kyu Il
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.49 no.1
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    • pp.58-66
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    • 2013
  • Most of steam power plant in Korea are heating the feed water system to prevent freezing water flowing in the pipe in winter time. The heating system is operated whenever the ambient temperature around the power plant area below 5 degree Centigrade. But this kind of heat supplying system cause a lot of energy consuming. If we think about the method that the temperature of the each pipe is controled by attaching the temperature measuring sensor like RTD sensor and heat is supplied only when the outer surface temperature of the pipe is under 5 degree Centigrade, then we can save a plenty of energy. In this study, the computer program package for simulation is used to compare the energy consumption load of both systems. Energy saving rate is calculated for the location of Youngweol area using the data of weather station in winter season, especially the January' severe weather data is analyzed for comparison. Various convection heat transfer coefficients for the ambient air and the flowing water inside the pipe was used for the accurate calculation. And also the various initial flowing water temperature was used for the system. Steady state analysis is done previously to approximate the result before the simulation. The result shows that the temperature control system using RTD sensor represents the high energy saving effect which is more than 90% of energy saving rate. Even in the severe January weather condition, the energy saving rate is almost 60%.

Study on the development of small-scale hydrogen production unit using steam reforming of natural gas (천연가스 개질 방식 중소형 고순도 수소제조 장치 개발 연구)

  • Seo, Dong-Joo;Chue, Kuck-Tack;Jung, Un-Ho;Park, Sang-Ho;Yoon, Wang-Lai
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.720-722
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    • 2009
  • This work is mainly focused at developing the hydrogen production unit with the capacity of 20 $Nm^3/h$ of high purity hydrogen. At present steam reforming of natural gas is the preferable method to produce hydrogen at the point of production cost. The developed hydrogen production unit composed of natural gas reformer and pressure swing adsorption system. To improve the thermal efficiency of steam reforming reactor, the internal heat recuperating structure was adopted. The heat contained in reformed gas which comes out of the catalytic beds recovered by reaction feed stream. These features of design reduce the fuel consumption into burner and the heat duty of external heat exchangers, such as feed pre-heater and steam generator. The production rate of natural gas reformer was 41.7 $Nm^3/h$ as a dryreformate basis. The composition of PSA feed gas was $H_2$ 78.26%, $CO_2$ 18.49%, CO 1.43% and $CH_4$ 1.85%. The integrated production unit can produce 21.1 $Nm^3/h$ of high-purity hydrogen (99.997%). The hydrogen production efficiency of the developed unit was more than 58% as an LHV basis.

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Study of power generation used low pressure steam on small sacle waste incinerator (중소형폐기물소각설비의 폐증기를 활용한 저압발전에 관한 연구)

  • Jeon, Kuem-Ha
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.794-797
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    • 2009
  • 중소형 폐기물 소각설비의 폐열보일러에서 생산되는 10 $kg/cm^2$미만의 저압증기를 이용한 증기터빈발전에서 증기의 건도를 높이이 위한 증기 전처리가 필수적이며, 건도를 증가시킨 증기를 이용하여 발전실험을 하였다. 본 연구에 적용된 증기터빈발전기는 마이크로 축류식 증기터빈으로 배압식을 채택하였으며, 증기터빈에 공급되는 증기압력의 증가에 따라 증기공급량, 발전량이 증가하였으며, 이에 따른 발전 효율은 설비의 효율에 따라 변하였다. 또한, 배압식 증기터빈의 경우, 공급.배기측의 증기 압력의 차이가 증가함에 따라 발전을 위한 증기 소비율이 감소하고 발전 효율이 증가함을 볼 수 있었다.

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A Study on Energy Reduction in an Outdoor Air Conditioning System for Semiconductor Manufacturing Cleanrooms Using Water Spray Humidification (반도체 클린룸용 외기공조시스템의 수분무 가습을 이용한 에너지절감에 관한 연구)

  • Song, Won-Il;Kim, Ki-Cheol;Yoo, Kyung-Hoon;Shin, Dae-Kun;Tae, Kyung-Eung;Kim, Yong-Sik;Park, Dug-Jun
    • Particle and aerosol research
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    • v.13 no.2
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    • pp.65-77
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    • 2017
  • In recent large-scale semiconductor manufacturing cleanrooms, the energy consumption in outdoor air conditioning (OAC) systems to heat, humidify, cool and dehumidify outdoor air(OA) represents about 40~50 % of the total cleanroom power consumption required to maintain cleanroom environment. Therefore, the assessment of energy consumption in outdoor air conditioning systems is essential for reducing the outdoor air conditioning load for a cleanroom. In the present study, an experiment with an outdoor air flow rate of $1,000m^3/h$ was conducted to compare the energy consumption in steam humidification, simple air washer, exhaust air heat recovery type air washer and dry cooling coil(DCC) return water heat recovery type air washer OAC systems. Besides, a numerical analysis was carried out to evaluate the annual energy consumption of the aforementioned four OAC systems. It was shown that the simple air washer, exhaust air heat recovery type air washer and DCC return water heat recovery type air washer OAC systems using water spray humidification were more energy-efficient than the steam humidification OAC system. Furthermore the DCC return water heat recovery type air washer OAC system was the most energy-efficient.

A simulation on the energy saving based on different temperature tracing method and weather condition in electrical power plant (화력발전소 배관시스템의 운전 및 기후조건에 따른 에너지절감에 관한 시뮬레이션)

  • Han, Kyu-Il
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.50 no.1
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    • pp.67-74
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    • 2014
  • Most of steam power plants in Korea are using the method of heating the feed water whenever the ambient temperature around the power plant area below $5^{\circ}C$ to prevent freezing water flowing in the pipe in winter time. But this kind of heat supplying system is not useful to save energy. If we take the method that the temperature of the each pipe is controled by direct measure of temperature by attaching sensor on the outside surface of the feed water tubes, then we can expect that a plenty of energy can be saved. In this study, the computer simulation is used to compare the energy consumption loads of both systems. Energy saving rate is calculated for the location of Incheon area in winter season. Four convection heat transfer coefficients for the ambient air and three initial flowing water temperature inside the tube were used. The result shows that the temperature control system using sensor represents more than 95% of energy saving rate in Incheon area. Even in the severe January weather condition, the energy saving rate is almost 75% in two days basis and even 83% in one day basis.

Comparative studies for the performance of a natural gas steam reforming in a membrane reactor (분리막 반응기를 이용한 천연가스 개질반응의 성능에 관한 비교 분석)

  • Lee, Boreum;Lim, Hankwon
    • Journal of the Korean Institute of Gas
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    • v.20 no.6
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    • pp.95-101
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    • 2016
  • For a natural gas steam reforming, comparative studies of the performance in a conventional packed-bed reactor and a membrane reactor, a new conceptual reactor consisting of a reactor with series of hydrogen separation membranes, have been performed. Based on experimental kinetics reported by Xu and Froment, a process simulation model was developed with Aspen $HYSYS^{(R)}$, a commercial process simulator, and effects of various operating conditions like temperature, $H_2$ permeance, and Ar sweep gas flow rate on the performance in a membrane reactor were investigated in terms of reactant conversion and $H_2$ yield enhancement showing improved $H_2$ yield and methane conversion in a membrane reactor. In addition, a preliminary cost estimation focusing on natural gas consumption to supply heat required for the system was carried out and feasibility of possible cost savings in a membrane reactor was assessed with a cost saving of 10.94% in a membrane reactor.