• Title/Summary/Keyword: Rapid setting cement

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Drying Shrinkage Properties of Latex Modified Concrete with Ordinary Cement and Rapid-Setting Cement (초속경 및 일반시멘트를 이용한 라텍스개질 콘크리트의 건조수축 특성)

  • Yun, Kyong-Ku;Jeong, Won-Kyong;Kim, Sung-Hwan;Lee, Joo-Hyung
    • Journal of the Korea Concrete Institute
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    • v.15 no.1
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    • pp.95-101
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    • 2003
  • Drying shrinkage cracking which may be caused by the relatively large specific surface is a matter of grave concern for latex modified concrete(LMC) overlay and rapid-setting cement latex modified concrete(RSLMC) overlay. LMC and RSLMC were studied for field applications very actively in terms of strength and durability in Korea. However, there were no considerations in drying shrinkage. Therefore, the purpose of this dissertation was to study the drying shrinkage properties of LMC and RSLMC with the main experimental variables such as cement types(ordinary portland cement, rapid setting cement), latex contents(0, 5, 10, 15, 20%) and curing days at a same controlled environment of 60% of relative humidity and $20^{\circ}C$ of temperature. The drying shrinkage for specimens was measured with a digital dial gauge of Demec. The test results showed that the drying shrinkage of LMC and RSLMC were considerably lower than that of OPC and RSC, respectively. This might be attributed to the interlocking of hydrated cement and aggregates by a film of latex particles, water retention due to hydrophobic, and colloidal properties of the latexes resulting in reduced water evaporation.

A Study and Evaluation of Super High Early Strength Concrete as Pavement Overlay Materials for Early Traffic Opening(3) (신속개방형 콘크리트 도로포장재의 설계를 위한 평가 연구(3))

  • 임채용;엄태선;유재상;이종열;엄주용;조윤호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.607-612
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    • 2002
  • In road pavements, it is known that cement concrete pavement has superior durability, safety compared. But in repairing pavement, cement concrete pavement is not usually applied because of the length of time while the road is interrupted when using Ordinary and Rapid-hardening Portland Cement. And Super High Early Strength Cement and Ultra Super High Early Strength Cement are not favorable for ready mixed concrete because of rapid setting time, high slump loss and other restrictions. We developed special cement developing 1 day strength of over 30.0N/mm$^2$ to open the road within 1 day and workable time is maintained over 1 hour so that it can be used as ready mixed concrete. We performed experimental overlay construction with the cement and evaluated the mechanical property and the durability. At curing temperature of 8-l8$^{\circ}C$,the flexural strength was 6.4N/mm$^2$at 1 day, so that the road can be open to traffic within 1 day. In durability test, the hardened concrete showed higher durability than Portland cement concrete.

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Basic Properties and Dimension Stability of Ultra Rapid Setting Cement Mortar Containing Low-Quality Recycled Aggregate (저품질의 순환골재를 혼입한 초속경 시멘트 모르타르의 기초물성 및 부피안정성)

  • Jeon, Sang-Min;Kim, Hyeong-Ki
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.246-252
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    • 2021
  • The basic properties and volume stability of the ultra-rapid setting cement mortar containing low-quality recycled aggregate with a higher water absorption and lower specific gravity than relavent Korea Standard were experimentally confirmed. The mix proportion without recycled aggregate followed that of the general repair mortar used in the fields. 15% and 30% of the fine aggregate was substituted by the recycled aggregate in the mixtures with and without latex emulsion, and properties and characteristics of the mortar including mortar flow, setting time, compressive and flexural strength, and linear deformation under sealed and unsealed conditions were evaluated. It was confirmed that when low-quality recycled aggregate was used by 30%, there were risks of decrease in the early-age strength by up to 50% within 24h and increases in drying shrinkage by up to 2 times for 2 weeks compared to the the mixtures without the recycled aggregate.

Characteristics of High Early Strength Concrete using Regulated Set Cement (초속경시멘트를 사용한 보수용 조기강도 콘크리트의 특성)

  • Won, Jong-Pil;Kim, Hyun-Ho
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2001.10a
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    • pp.193-197
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    • 2001
  • The growth in concrete structures repair has prompted major efforts to develop high early strength concrete. The internal or external restraint of thermal shrinkage movements could thus generate tensile stresses in concrete structures if it is used rapid setting repair concrete. Restrained shrinkage and thermal stresses could produce microcracks in concrete which increase its permeability and accelerate its long-term deterioration under weathering and load effects. This study aims at evaluation and increase of the engineering properties of high early strength concrete using regulated set cement.

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Durability of Latex-Modified Concrete with Rapid-Setting Cement (초속경시멘트를 이용한 라텍스개질 콘크리트의 내구특성)

  • Yun, Kyong-Ku;Jung, Won-Kyong;Choi, Sang-Reung;Kim, Dong-Ho;Lee, Bong-Hak
    • International Journal of Highway Engineering
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    • v.4 no.2 s.12
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    • pp.1-8
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    • 2002
  • Latex modified concrete(LMC) became to be applied as a new material for newly constructed bridge deck overlays in Korea due to its excellent bond strength, flexural strength and impermeability against water and chloride. However, it could not be adopted at repair job site because of its long curing time required. Thus, a research on latex modified concrete with rapid-setting cement(RSLMC) is necessary if it could develope the sufficient strength for early opening to traffic. This study focused on the durability of latex modified concrete with rapid-setting cement mainly on water permeable resistance and freeze-thaw resistance. The main experimental variables were latex contents(0, 5, 10, 15 and 20%) and antifoamer contents (0, 1.6, 3.2, 4.8 and 6.4%). Test results show that the permeability of RSLMC is very low indicating below 100 coulombs at 15% of latex contents at all antifoamer contents. The freeze-thaw resistance of RSLMC maintains above 90% of relative dynamic modulus at 3.2% of antifoamer content until 300 freezing-thawing cycles.

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Strength and Permeability Properties of SB Latex Modified Concrete for Cement Types (시멘트 종류에 따른 SB 라텍스 개질 콘크리트의 강도 및 투수특성)

  • Lee, Bong-Hak;Hong, Chang-Woo;Lee, Joo-Hyung;Kim, Dong-Ho
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.317-324
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    • 2001
  • This study focused on the investigation of strength development and permeability of LMC(Latex Modified Concrete) and RSLMC(Rapid-Setting Cement Latex Modified Concrete) as the latex content, cement types and w/c ratio changed. The compressive strength of latex modified concrete decreased slightly and the flexural strength increased quitely at 15% of latex content. This may be due to the flexibility of latex filled in voids and interconnections of hydrated cement and aggregates by a film of latex particles, respectively. The permeability test results showed that the permeability of LMC was considerably lower than that of conventional concrete. Results of chloride permeability test, for RSLMC indicated very low at an early age caused by the early formation of needle-shape ettringites and latex film.

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Material Property Evaluation for UFFA Rapid Setting Concrete including Calcium Hydroxide (수산화칼슘을 첨가한 UFFA 초속경 콘크리트의 물성특성 평가)

  • Jeon, Sung-Il;Nam, Jeong-Hee;An, Ji-Hwan;Kwon, Soo-Ahn
    • International Journal of Highway Engineering
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    • v.10 no.4
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    • pp.189-198
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    • 2008
  • Generally, UFF A(Ultra Fine Fly Ash) has merit that advances a greater concrete workability and activates a greater pozzolanic reaction than common fly ash due to its ultra fine particle size. These properties enhance concrete durability by reducing permeability and increasing resistance of alkali silica reaction(ASR) and sulfate attack, etc. Due to these reasons, UFFA can be used in a rapid setting concrete. The purpose of this study is to develop and evaluate the rapid setting concrete with UFF A as a repair material for early-opening-to-traffic. In previous studies, if only UFFA is added to the rapid setting concrete mixture, pozzolanic reaction doesn't happen actively. Therefore, in this study, the chemical and physical tests were performed for rapid setting concrete with UFFA including calcium hydroxide and the activity of pozzolanic reaction was evaluated. Finally, the effectiveness of this mixture on enhancing concrete durability was investigated. As results, adding UFF A decreased the water/cement ratio of concrete, and compensated the reduced portion of the early strength of concrete. Also, rapid setting concrete with UFFA including calcium hydroxide activated a greater pozzolanic reaction than normal-UFF A concrete. As calcium hydroxide increases, electrical indication of concrete's ability to resist chloride ion penetration is promoted significantly.

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Sustainable use of OPC-CSA blend for artificial cementation of sand: A dosage optimization study

  • Subramanian, Sathya;Tee, Wei Zhong;Moon, Juhyuk;Ku, Taeseo
    • Geomechanics and Engineering
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    • v.31 no.4
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    • pp.409-422
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    • 2022
  • The use of calcium sulfoaluminate (CSA) cement as a rapid-hardening cement admixture or eco-friendly alternate for ordinary Portland cement (OPC) has been attempted over the years, but the cost of CSA cement and availability of suitable aluminium resource prevent its wide practical application. To propose an effective ground improvement design in sandy soil, this study aims at blending a certain percentage of CSA with OPC to find an optimum blend that would have fast-setting behavior with a lower carbon footprint than OPC without compromising the mechanical properties of the cemented sand. Compared to the 100% CSA case, initial speed of strength development of blended cement is relatively low as it is mixed with OPC. It is found that 80% OPC and 20% CSA blend has low initial strength but eventually produces equivalent ultimate strength (28 days curing) to that of CSA treated sand. The specific OPC-CSA blend (80:20) exhibits significantly higher strength gain than using pure OPC, thus allowing effective geotechnical designs for sustainable and controlled ground improvement. Further parametric studies were conducted for the blended cement under various curing conditions, cement contents, and curing times. Wet-cured cement treated sand had 33% lower strength than that of dry-cured samples, while the stiffness of wet-cured samples was 25% lower than that of dry-cured samples.

Experimental Study on Performance of MgO-based Patching Materials for Rapid Repair of Concrete Pavement (콘크리트 포장의 급속 보수를 위한 산화마그네슘계열 단면복구재의 성능에 대한 실험적 연구)

  • Lee, Hyeongi;Ann, Kiyong;Sim, Jongsung
    • International Journal of Highway Engineering
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    • v.18 no.1
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    • pp.43-55
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    • 2016
  • PURPOSES : This study aims to develop a repair material that can enhance pavement performance, inducing rapid traffic opening through early strength development and fast setting time by utilizing MgO-based patching materials for repairing road pavements. METHODS : To consider the applicability of MgO-based patching materials for repairing domestic road pavements, first, strength development and setting time of the materials were evaluated, based on MgO to $KH_2PO_4$ ratio, water to binder ratio, and addition ratio of retarder (Borax), by which the optimal mixture ratio of the developed material was obtained. To validate the performance of the developed material as a repair material, the strength(compressive strength and bonding strength) and durability (freezing, thawing, and chloride ion penetration resistance) was checked through testing, and its applicability was evaluated. RESULTS : The results showed that when an MgO-based patching material was used, the condensation time was reduced by 80%, and the compressive strength was enhanced by approximately 300%, as compared to existing cement-based repair materials. In addition, it was observed that the strength (compressive strength and bonding strength) and durability (freezing and thawing, and chloride ion penetration resistance) showed an excellent performance that satisfied the regulations. CONCLUSIONS : The results imply that an emergent repair/restoration could be covered by a rapid-hardening cement to meet the traffic limitation (i.e. the traffic restriction is only several hours for repair treatment). Furthermore, MgO-based patching materials can improve bonding strength and durability compared to existing repair materials.

Acid Resistance Properties of RSLMC for Maintenance and Repair (유지 보수를 위한 RSLMC의 산성 저항성)

  • Hong, Chang-Woo;Kim, Dong-Ho;Lee, Hun-Jae;Kwon, Hyouk-Chan;Yun, Kyong-Ku
    • Journal of Industrial Technology
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    • v.22 no.A
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    • pp.161-168
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    • 2002
  • Latex modified concrete is governed by both cement hydration and polymer film formation processes in its binder phase. Such the reactions are expected to improve the polymer-cement co-matrixes themselves and the bond between the cement hydrates and aggregates, and to improve the properties of hardened latex-modified concrete. The purpose of this study was to study the strength and chemical resistance of Rapid-setting latex modified concrete(RSLMC) with the main experimental variables such as latex content(0, 5, 10, 15, 20%) and water-cement ratio(36, 38, 40%) at latex content 15%. Water absorption test was earned out to estimate water permeability resistance. Chemical resistance test was carried out to measure the weight change and to observe the appearance of RSLMC immersion in hydrochloric acid, sulfuric acid, and calcium choloride.

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