• Title/Summary/Keyword: Rapid manufacturing

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Calculation of rotational angle of the Linear Hotwire Cutting System for VLM-S (VLM-S용 선형열서절단기의 회전각 계산과 적용예)

  • 이상호;안동규;최홍석;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.883-886
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    • 1997
  • In all Rapid Prototyping (RP) processes, a CAD solid model is sliced ito thin layers of uniform, but not necessarily constant, thickness in the building direction. Each cross-sectional layer is successively deposited and, at the same tim, bonded onto the previous layer; the stacked layers form a physical part of the model. The objective of this study is to develop a methode for calculating the rotational angle(θ/sub x/, θ/sub y/) of the linear hotwire cutting system in the three-dimensional space for the Variable Lamination Manufacturing process using expandable polystyrene foam sheet (VLM-S). In order to examine the applicability of the developed method to VLM-S, various three-dimensional shapes, such s a screw, an extruded cross, and a figure of Sonokong, were made using the data obtaiend from the method.

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A Study on the Forming of Eine Gear Housing using Rapid Prototyping (RP를 이용한 미세기어 하우징 성형에 관한 연구)

  • 김성욱;이기성;이승수;김민주;전언찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.441-447
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    • 2003
  • In the study, we described on the 3D solid model be made on the AutoCAD haved an effect on the deviation of form as RP manufactures the facetres. The STL file improved the deviation of form as the facetres value but the deviation of form have the difference a little as the RP system. In result, we ruled the correlation with the 3D solid model and the RP sample manufacturing, with manufacture RP sample according to facetres value in complex shape. And we developed the program which recombination the STL file that we make use of the AutoLISP.

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Rapid Manufacturing of Laser Micro-Patterning Using Fixed Masks (고정 마스크에 의한 레이저 미세패터닝 쾌속 제작)

  • Shin, B.S.;Oh, J.Y.
    • Laser Solutions
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    • v.9 no.1
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    • pp.17-23
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    • 2006
  • The technologies of laser micromachining are changed toward more complex-micropatterning, from the micro circle-shaped hole drilling to the micro arbitrary-shaped hole drilling. In this paper, the fundamental experiments by using DPSS 3rd harmonic $Nd:YVO_4\;laser({\lambda}=355nm)$ were carried out in order to obtain the feasibility of flexible micropatterning by various fixed masks. Fixed masks and Galvano scanners were investigatde to make micro patterns. from these experimental results, micropatterns on PEN film were rapidly manufactured in large area.

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Development of an analytic algorithm for reach prediction (동작한계 예측을 위한 해석적 알고리즘의 개발)

  • 정의승;정민근;기도형
    • Journal of the Ergonomics Society of Korea
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    • v.12 no.1
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    • pp.17-24
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    • 1993
  • Today, rapid development and timeliness of introducing a new product be- comes a more influencing factor of determing its competitive power due to a shortened product cycle, while rapid improvement of manufacturing technology makes product design and manufacturing fuse together. This implies that prod- uct usability evaluation and improvement starts right from its design phase, resulting in less development time and cost. To make this possible, proper as- sessment of human reach is one of essential functions for ergonomic product us- ability evaluation, specifically in the platform of computer-aided ergonomic evaluation models or any CAD system with a built-in man model. In this study, an analytic reach prediction algorithm ensuring the posture that human naturally takes, is presented by employing the methods developed for robot kinematics. Among robot kinematic methods for solving the multi-link system, the resolved motion method was found to be effective to solve human reach as a redundant manipulator model. Also, the joint range availability was used as a performance fonction to guarantee human naturalness. The result is expected to be directly applicable to product usability evaluations.

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Rapid Tooling Technology for Producing Functional Prototypes using Ceramic Shell Investment Casting and Patterns Produced Directly from ThermoJet 3D Printer (ThermoJet 3D 프린터로 직접 제작한 패턴과 세라믹쉘 주조법을 이용한 기능성 시제품의 쾌속제작)

  • Kim Ho-Chan;Lee Seok;Lee Seok-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.8 s.185
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    • pp.203-210
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    • 2006
  • This paper focuses on the development of RT technology suitable for manufacturing a small quantity of metal prototype of a precise part from an RP master. Dimensional accuracy and surface roughness are evaluated from Thermojet part of a 3D printer, and effective post-processing method is introduced. Investment casting is done using a prototype built from 3D printer as a wax pattern. Ceramic shell investment casting technique is developed to build a prototype with materials mostly wanted. Also, experimental result shows this research is very useful in manufacturing of a small quantity of functional part or a test part of a specific material.

Structural Safety in Installation System for Monopile Basic Construction of Offshore Wind Power Generators (해상풍력발전기 모노파일 기초공사용 설치시스템 구조 안전성)

  • Cha, Tae-Hyeong;Chung, Won-Jee;Lee, Hyun-Jun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.31-38
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    • 2022
  • Recently, the development of offshore wind farms based on past technical experiences from onshore wind turbine installations has become a worldwide issue. This study investigated the technical issues related to offshore wind farms and large-diameter monopiles from an economic perspective. In particular, the monopile foundation system (MFS), which is the most important part of the proposed fast construction system, is applied for the first time in Korea, and structural verification is essential because it supports large-diameter monopiles and is in charge of excavation. Therefore, in this study, a rapid construction system for large offshore wind power generators was introduced, and stability verification was performed through the structural analysis of the MFS.

PPR Information Managements for Manufacturing of Automotive Press Dies (자동차 금형 생산을 위한 PPR 정보 관리)

  • Kim, Gun-Yeon;Lee, In-Seok;Song, Myeong-Hwan;Noh, Sang-Do
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.6
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    • pp.452-460
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    • 2007
  • To achieve rapid developments and cost savings in manufacturing industries including automotive die shops, new paradigm and its supporting systems of information managements through total product life cycle are needed for concurrent and collaborative engineering. For manufacturing of automotive press dies, integrated and efficient managements of PPR information including product, manufacturing process and resource are essential. In this paper, we introduce a PLM approach to achieve engineering collaborations in product development and production of automotive dies. To prove concepts and benefits of PPR information managements, we implement new business workflow and detail procedures, PPR information management system and other related applications. By PPR information managements in PLM, improvements in quality of engineering results and savings in time from design to production of dies are possible.

Application of Distributed Objects for CAPP (공정계획을 위한 분산객체의 응용)

  • 김준국;이홍희
    • Journal of the Korea Safety Management & Science
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    • v.4 no.2
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    • pp.155-168
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    • 2002
  • As the market and the organizations of an enterprise expand globally, the rapid and accurate communication gets more important for product manufacturing. The manufacturing information flow among the designers, the process planners and the shop floors is characterized and modelled. Its methods are constructed using distributed objects. Their introduction to the network-based CAPP system offers speed and safety for the system and makes the reconstruction and distribution of the application programs easy. The manufacturing processes are generated based on the feature information of a designed part, then the manufacturing resources are selected using the process planning logic which is implemented by distributed objects. The databases and distributed objects are integrated under the recent internet environments. The developed system makes it possible to manipulate and to transfer the process planning and manufacturing data everywhere in the world.

Auto-Generation of Diagnosis Program of PLC-based Automobile Body Assembly Line for Safety Monitoring (PLC기반 차체조립라인의 안전감시를 위한 진단프로그램 생성에 관한 연구)

  • Park, Chang-Mok
    • Journal of the Korea Safety Management & Science
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    • v.12 no.2
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    • pp.65-73
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    • 2010
  • In an automated industry PLC plays a central role to control the manufacturing system. Therefore, fault free operation of PLC controlled manufacturing system is essential in order to maximize a firm's productivity. On the contrary, distributed nature of manufacturing system and growing complexity of the PLC programs presented a challenging task of designing a rapid fault finding system for an uninterrupted process operation. Hence, designing an intelligent monitoring, and diagnosis system is needed for smooth functioning of the operation process. In this paper, we propose a method to continuously acquire a stream of PLC signal data from the normal operational PLC-based manufacturing system and to generate diagnosis model from the observed PLC signal data. Consequently, the generated diagnosis model is used for distinguish the possible abnormalities of manufacturing system. To verify the proposed method, we provided a suitable case study of an assembly line.

The Estimation of Economic Service Life on Manufacturing Equipments Which It Follows in Technological Obsolescence (제조설비의 기술진부화에 따른 경제적 내용연수 추정)

  • Cho, Jin-Hyung;Oh, Hyun-Seung;Lim, Taek;Jung, Su-Il;Lee, Jung-Youp;Kim, Byung-Keug
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.1
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    • pp.74-79
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    • 2011
  • Engineering valuation is a specialized discipline requiring expert knowledge and judgment, which scientifically estimates the economic value of industrial properties. By industrial properties, we mean engineering structures such as mines, factories, buildings, machines, and other industrial facilities as well as facilities of public enterprises. Particular industrial properties can have longer economic life if their performance is excellent and they are still suitable for current manufacturing needs. If not, its economic life will be shorter. As speed of technological progress becomes rapid, life-cycle and development period of a product is becoming shorter. In an industry characterized by rapid development of technology, industrial properties can become obsolescent faster. Even if they are in good working order, they could be no longer suitable for manufacturing new products based on radically different technology. In our research, we apply engineering approach to estimating functional economic life by factoring in technological obsolescence in such an industry.