• Title/Summary/Keyword: Rapid manufacturing

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A Study on prototyping and Automatic Design Programing using VisualLISP (VisualLISP을 이용한 자동설계프로그래밍과 시작품 제작에 관한 연구)

  • 김태호;이승수;김민주;박정보;전언찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.996-999
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    • 2001
  • This study is the election of optimum forming condition for RP system using ADS. Program using ADS reduces the required time for feedback between design and manufacturing of workpiece. When we produce rapid prototype using RP system, we investigate the relationship between Facetres in system variable number of AutoCAD and circularity of rapid prototype, and we will find optimum forming condition in RP system.

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A Benchmarking Comparison of Rapid Prototyping Processes (쾌속조형(RP)공정 비교분석을 위한 벤치마킹)

  • 김태범;이일랑;정일용;최병욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.13-17
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    • 2003
  • Requirements of a benchmarking for rapid prototyping systems and process usually include manufacturing time, cost (including system price), and dimensional accuracy. This paper deals with a benchmarking comparisons to investigate the functional requirements of RP system. A special designed IMS_T2 test part with dimensional. geometrical, and surface roughness features has been used in the inspection of RP processes. IMS_T2 test part was built on 5 commercially available RP machines which are relatively new model in Korea.

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Development of Slicing Algorithm for Rapid Prototyping (RP를 위한 절단 알고리즘의 개발)

  • 채희창
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.81-86
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    • 1999
  • Nowadays, as the development period of new products becomes shorter and consumer's requirement is more various, the importance of Rapid Protytyping Technology has been rapidly increased. Rapid Protytyping makes protytypes or functional parts directly using the 3D CAD data. But RP machines can make protytype in limit size. But RP machines can make protytype in limit size. For making large size protytype, we slice solid, which is made of STL file, and then glue sliced solid. This paper is concerned with slicing solid on STL file.

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Application of Design of Experiment Optimum Working Condition in Flat End-Milling (평면 엔드밀의 최적 가공조건을 위한 실험계획법의 적용)

  • Lee, Sang-Jae;Bae, Hyo-Jun;Seo, Young-Baek;Park, Heung-Sik;Jun, Tae-Ok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.20-25
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    • 2003
  • The End-milling has been widely used in the industrial world because it is effective to cutting working with various shape. Recently the end-milling is demanded the high-precise technique with good surface roughness and rapid manufacturing time for precision machine and electronic elements. The cutting working of end-milling such as, cutting direction, revolution of spindle, feed rate and depth of cut have an effect on optimum surface roughness. This study was carried out to decide the working condition for optimum surface roughness and rapid manufacturing time by design of experiment and ANOVA. From the results of this study, the optimum working condition for end milling is upward cutting in cutting direction, 600rpm in revolution of spindle, 240mm/mm in feed rate, 2mm in axial depth of cut and 0 25mm in radial depth of cut. The design of experiment has become an useful method to select optimum working condition mend-milling.

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Accuracy Improvement in Transfer-Type Variable Lamination Manufacturing Process using Expandable Polystyrene Foam and Experimental Verification (단속형 가변 적층 쾌속 초형 공정(VLM-ST)을 위한 정밀도 향상에 관한 연구 및 실험적 검증)

  • Choe, Hong-Seok;An, Dong-Gyu;Lee, Sang-Ho;Yang, Dong-Yeol
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.97-105
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    • 2002
  • The use of rapid prototyping (RP) has reduced time to market, cut total costs and improved product quality by giving design and manufacturing teams the opportunity to verify and fine tune designs before committing them to expensive tooling and fabrication. In order to improve their unique characteristics according to the working principles, Variable Lamination Manufacturing process (VLM-ST) and corresponding CAD/CAM software (VLM-Slicer) is developed. The objective of this study is to improve the accuracy of VLM-ST process, and it can be done by offset fur cutting error correction, cutting path overrun fur sharp edge and reference shape generation for off-line stacking. It has been shown that, through the verification experiments for given practical shapes, the proposed algorithms are effective for diverse categories of three-dimensional shapes.

Development of Build-up Printed Circuit Board Manufacturing Process Using Functional Prototype Fabrication Technology (기능성 시작품 제작기술을 이용한 빌드업인쇄회로기판의 제조 공정기술 개발)

  • Im, Yong-Gwan;Cho, Byung-Hee;Chung, Sung-Il;Jeong, Hae-Do
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.2
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    • pp.14-21
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    • 2003
  • Rapid prototyping(RP) has been used for design verification and proto sample or mold manufacturing. Many RP systems have been introduced into the market during the past 15 years. However, until now, the systems have used mainly for external physical models (mono function), and have the basic but critical limitation of one material on one stage (mono material). To overcome the limitations of mono-material and mono-function of conventional. RP systems, the concept of Functional Phototype Development (FPD) is newly proposed in this paper FPD provides the necessary prototype functions such as mechanical, optical, chemical and electrical properties in order to meet the broad requirements of the industry. The paper illustrates the representative achievements of electronic components such as the multi-layer printed circuit board(MLB). Experimental results demonstrate that FPD has great potential applied to broad industrial uses and that It Will be a powerful tool in the neat future.

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Laser Processing Technology using Metal Powders (금속분말의 레이저 공정 기술)

  • Jang, Jeong-Hwan;Moon, Young-Hoon
    • Korean Journal of Metals and Materials
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    • v.50 no.3
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    • pp.191-200
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    • 2012
  • The purpose of this paper is to review the state of laser processing technology using metal powders. In recent years, a series of research and development efforts have been undertaken worldwide to develop laser processing technologies to fabricate metal-based parts. Layered manufacturing by the laser melting process is gaining ground for use in manufacturing rapid prototypes (RP), tools (RT) and functional end products. Selective laser sintering / melting (SLS/SLM) is one of the most rapidly growing rapid prototyping techniques. This is mainly due to the processes's suitability for almost any materials, including polymers, metals, ceramics and many types of composites. The interaction between the laser beam and the powder material used in the laser melting process is one of the dominant phenomena defining feasibility and quality. In the case of SLS, the powder is not fully melted during laser scanning, therefore the SLS-processed parts are not fully dense and have relatively low strength. To overcome this disadvantage, SLM and laser cladding (LC) processes have been used to enable full melting of the powder. Further studies on the laser processing technology will be continued due to the many potential applications that the technology offers.