• 한국정밀공학회지
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• 제13권9호
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• pp.70-76
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• 1996

In the Stereolithography process, three-dimensional objects are built by sequentially curing, generated by horizontal slicing of a three-dimensional CAD model. The dimensional accuracy of a menufactured part depends on the accuracy of curing performed by laser beam radius and the half of curing width. When offsetting, some slices have collinear segments, coincident vertices, line jerks and open loops. After remove above issues we have correct offsets data. And in last step, these data are used to scan paths.

• 한국정밀공학회지
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• 제21권1호
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• pp.140-148
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• 2004

A novel rapid prototyping (RP) process, a full-automated transfer type variable lamination manufacturing process (Full-automated VLM-ST) has been developed. In the full-automated VLM-ST process, a vacuum chuck and a rectilinear motion system transfer the EPS foam material in the form of the plate with two pilot holes to the rotary supporting stage. The supplied material is then cut into an automated unit shape layer (AUSL) with a desired width, a desired length, a desired slope on the side surface, and a pair of reference shapes, which is called the guide shape (GS)’, including two pilot holes in accordance with CAD data through cutting in two steps using a four-axis synchronized hotwire cutter. Then, each AUSL is stacked by setting each AUSL with two pilot holes in the building plate with two pilot pins, and subsequently, adhesive is applied onto the top surface of the stacked AUSL by a bonding roller and pressure is simultaneously given to the bottom surface of the stacked AUSL. Finally, three-dimensional shapes are rapidly and automatically fabricated. This paper describes the method to generate guide shapes in AUSL data for the full-automated VLM-ST process. In order to examine the applicability of the method to generate guide shapes, three-dimensional shapes, such as a piston shape and a human head shape, are fabricated from the full-automated VLM-ST apparatus.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2005년도 ICCAS
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• pp.2170-2174
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• 2005

Selective Laser Sintering (SLS) is a useful rapid prototyping technique for the manufacture of three dimensional (3D) solid objects directly from a scanning data. A new approach called a Selective Multi-Laser Sintering (SMLS) system has been developed at Korea Institute Machinery & Materials (KIMM) as an industrial type SFFS. This SMLS machine is built with a frame, heaters, nitrogen supply part, laser system. This system uses the dual laser and 3D scanner made in $Solutionix^{TM}$ to improve the precision and speed for large objects. The three-dimensional solid objects are made of polyamide powder. The investigation on each part of SMLS system is performed to determine the proper theirs design and the effect of experimental parameters on making the 3D objects. The temperature of the system has a great influence on sintering the polymer. Because the stability of the powder temperature prevents the deformation of each layer, the controls of the temperature in both the system and the powders are very important during the process. Therefore, we simulated the temperature distribution of build room using the temperature analysis with ANSYS program. Selected radiant heater is used to raise temperature of powder to melting point temperature. The laser parameters such as scan spacing, scan speed, laser power and laser delay time affect the production the 3D objects too. The combination of the slow scan speed and the high laser power shows the good results without the layer curling. The work is under way to evaluate the effect of experimental parameters on process and to produce the various objects. We are going to experiment continuously to improve the size accuracy and surface roughness.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 춘계학술대회
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• pp.1687-1692
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• 2004

CT 사진을 이용하여 살아있는 사람의 비강 형상을 얻고 RP 를 이용하여 모형을 만들고 이 모형 으로 정교한 비강 유로 모형을 제작하였고, 호흡을 정확하게 모사하는 펌프를 만들었다. 사람의 호흡 데이터를 이용하여 캠을 제작하고 대형 피스 톤 펌프를 만들어 사람의 호흡을 정확 하게 모사 하였다. 이를 이용하여 생리적 주기를 갖는 비강 내 유동에 대한 결과를 획득하고 기존의 일정유량 하의 실험결과와 비교 분석하였다.

• 한국재료학회지
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• 제19권7호
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• pp.362-368
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• 2009

Ti scaffolds with a three-dimensional porous structure were successfully fabricated using powder metallurgy and modified rapid prototyping (RP) process. The fabricated Ti scaffolds showed a highly porous structure with interconnected pores. The porosity and pore size of the scaffolds were in the range of 66$\sim$72% and $300\sim400\;\mu$m, respectively. The sintering of the fabricated scaffolds under the vacuum caused the Ti particles to bond to each other. The strength of the scaffolds depended on the layering patterns. The compressive strength of the scaffolds ranged from 15 MPa to 52 MPa according to the scaffolds' architecture. The alkali treatment of the fabricated scaffolds in an aqueous NaOH solution was shown to be effective in improving the bioactivity. The surface of the alkali-treated Ti scaffolds had a nano-sized fibre-like structure. The modified surface showed a good apatite forming ability. The apatite was formed on the surface of the alkali treated Ti scaffolds within 1 day. The thickness of the apatite increased when the soaking time in a simulated body fluid (SBF) solution increased. It is expected that the surface modification of Ti scaffolds by alkali treatment could be effective in forming apatites in vivo and can subsequently enhance bone formation.

• 한국가시화정보학회:학술대회논문집
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• 한국가시화정보학회 2005년도 추계학술대회 논문집
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• pp.93-98
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• 2005

CT 스캔 데이터를 이용하여 호흡기의 컴퓨터 모델을 얻고, RP 를 이용하여 고형 모형으로 정교한 호흡기 유로 모형을 제작하였고, 호흡을 정확하게 모사하는 펌프를 만들었다. 사람의 호흡에 관한 생리적 테이터를 이용하여 캠을 제작하고 대형 피스톤 펌프를 만들어 사람의 호흡을 정확하게 모사하였다. 이를 이용하여 생리적 주기를 갖는 호흡기 내 유동에 대항 PIV 결과를 획득하였다. 최초로 정확한 기하학적 형상 및 입구와 출구 조건 하에서 인후부와 기관 내의 공기 유동장의 테이터베이스를 확보하였으므로, 향후 기존의 단순화된 모델을 이용한 실험적 수치해석적 결과들을 검정하는데 활용될 것이며 호흡기 질환의 진단과 치료에 기여할 수 있는 생리학적 병리학적 데이터를 제공할 수 있으리라 생각된다. 또한 공해 물질, 유독 물질, 흡입 약품 등의 호흡기 내 흡착 현상 규명 등에도 활용될 수 있을 것으로 보인다.

• 한국기계가공학회지
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• 제16권6호
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• pp.101-108
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• 2017

Recently, the patent rights for 3D printing technology have expired, while 3D printers with RP (Rapid Prototyping or Additive Manufacturing) and 3D printing technologies are receiving attention. In particular, the development of 3D printers is rapid in Korea, thanks to the increasing sales and popularity of FDM (Fused Deposition Modeling or Fused Filament Fabrication) 3D printers. However, the quality and productivity of the FDM 3D Printer are not good, so customers prefer the DLP (Digital Light Processing) method to avoid these shortcomings. The DLP method has high quality and productivity. However, because of the stereolithography equipment, it has few studies compared to optimal values for elements then FDM 3D printing study. In this study, to find the optimal conditions for 3D printing with the DLP method, the aim is to obtain the optimal values (strength, final time, quality) by changing the light exposure time, layer thickness, and z-axis speed.

• 대한금속재료학회지
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• 제50권3호
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• pp.191-200
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• 2012

The purpose of this paper is to review the state of laser processing technology using metal powders. In recent years, a series of research and development efforts have been undertaken worldwide to develop laser processing technologies to fabricate metal-based parts. Layered manufacturing by the laser melting process is gaining ground for use in manufacturing rapid prototypes (RP), tools (RT) and functional end products. Selective laser sintering / melting (SLS/SLM) is one of the most rapidly growing rapid prototyping techniques. This is mainly due to the processes's suitability for almost any materials, including polymers, metals, ceramics and many types of composites. The interaction between the laser beam and the powder material used in the laser melting process is one of the dominant phenomena defining feasibility and quality. In the case of SLS, the powder is not fully melted during laser scanning, therefore the SLS-processed parts are not fully dense and have relatively low strength. To overcome this disadvantage, SLM and laser cladding (LC) processes have been used to enable full melting of the powder. Further studies on the laser processing technology will be continued due to the many potential applications that the technology offers.

• 폴리머
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• 제32권2호
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• pp.163-168
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• 2008

생체 친화적이며 생분해성 고분자 소재인 poly($\varepsilon$-caprolactone)(PCL)을 rapid prototyping(RP) 공정인 바이오플로팅 시스템을 통해 세포 재생용 지지체(scaffold)를 제작하였다. 제작된 PCL 지지체는 DMA(dynamic mechanical analyzer)를 통해 동일한 재료로 제작된 기존 염침출법(salt-leaching)에 의한 지지체보다 월등히 향상된 기계적 강도를 갖고 있음을 확인하였고, 이는 기존 전통적인 세포지지체 제작에서 문제점중의 하나인 기계적인 강도적인 측면을 보완하여, 뼈조직 재생에 유용하게 활용될 수 있을 것으로 예상된다. 지지체 내부의 구조는 세포의 증식과 이동 및 영양분의 공급이 지속될 수 있도록 전체적으로 연결된 통로로 구성되어 있고, 다양한 세포의 증식이 가능하도록 지지체의 공극 크기와 strand의 굵기 등을 조절할 수 있으며, 이를 이용하여 대체하고자 하는 생체조직의 특성에 맞도록 기계적 강도를 조정할 수 있음을 확인하였다. 제조된 PCL지지체는 연골세포를 통하여 셀 컬쳐링 되었고, 3차원 세포 지지체로서의 충분한 가능성을 보여주었다.

• Journal of International Society for Simulation Surgery
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• 제3권1호
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• pp.36-38
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• 2016

Fibrous dysplasia is a relatively rare disease but the management would be quite challenging. Because this is not a malignant tumor, the preservation of the facial contour and the various functions seems to be important in treatment planning. Until now the facial bone reconstruction with autogenous bone would be the standard. Although the autogenous bone would be the ideal one for facial bone reconstruction, donor site morbidity would be the inevitable problem in many cases. Meanwhile, various types of allogenic and alloplastic materials have been also used. However, facial bone reconstruction with many alloplastic material have produced no less complications including infection, exposure, and delayed wound healing. Because the 3D printing technique evolved so fast that 3D printed titanium implant were possible recently. The aim of this trial is to try to restore the original maxillary anatomy as possible using the 3D printing model, based on the mirrored three dimensional CT images based on the computer simulation. Preoperative computed tomography (CT) data were processed for the patient and a rapid prototyping (RP) model was produced. At the same time, the uninjured side was mirrored and superimposed onto the traumatized side, to create a mirror-image of the RP model. And we molded Titanium mesh to reconstruct three-dimensional maxillary structure during the operation. This prefabricated Titanium-mesh implant was then inserted onto the defected maxilla and fixed. Three dimensional printing technique of titanium material based on the computer simulation turned out to be successful in this patient. Individualized approach for each patient could be an ideal way to restore the facial bone.